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This paper proposes a new method to measure the pose and localize the contacts with the surrounding environment for an inflatable soft robot by using optical sensors (photocells), inertial measurement units (IMUs), and a pressure sensor. These affordable sensors reside entirely aboard the robot and will be effective in environments where external sensors, such as motion capture, are not feasible to use. The entire bore of the robot is used as a waveguide to transfer the light. When the robot is working, the photocell signals vary with the current shape of the robot and the IMUs measure the orientation of its tip. Analytical functions are developed to relate the photocell signals and the robot pose. Since the soft robot is deformable, the occurrence of contact at any location on its body will modify the sensor signals. This simple measurement approach generates enough information to allow contact events to be detected and classified with high precision using a machine learning algorithm. 

This paper presents an observer architecture that can estimate a set of configuration space variables, their rates of change and contact forces of a fabric-reinforced inflatable soft robot. We discretized the continuum robot into a sequence of discs connected by inextensible threads; this allows great flexibility when describing the robot’s behavior. At first, the system dynamics is described by a linear parameter-varying (LPV) model that includes a set of subsystems, each of which corresponds to a particular range of chamber pressure. A real-world challenge we confront is that the physical robot prototype exhibits a hysteresis loop whose directions depend on whether the chamber is inflating or deflating. In this paper we transform the hysteresis model to a semilinear model to avoid backward-in-time definitions, making it suitable for observer and controller design. The final model describing the soft robot, including the discretized continuum and hysteresis behavior, is called the semilinear parameter-varying (SPV) model. The semilinear parameter-varying observer architecture includes a set of sub-observers corresponding to the subsystems for each chamber pressure range in the SPV model. The proposed observer is evaluated through simulations and experiments. Simulation results show that the observer can estimate the configuration space variables and their rate of change with no steady-state error. In addition, experimental results display fast convergence of generalized contact force estimates and good tracking of the robot’s configuration relative to ground-truth motion capture data.