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This paper presents a method for evaluating the irradiance of a single freeform surface deviation under extended source illumination. The method takes advantage of a well-known concept, the pinhole image. First, the irradiance of the perturbed freeform surface under point source illumination is computed. Second, a pinhole image of the extended source is obtained by placing a small aperture (pinhole) on the freeform surface. Then, the extended source irradiance pattern change can be quickly calculated by convolving the pinhole image with the perturbed point source irradiance change. The method was experimentally verified, demonstrating the efficacy of the underlying concept. The proposed method alleviates the computational demands during extended source tolerancing, expediting the process.more » « less
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Shadalou, Shohreh; Gurganus, Dustin; Cassarly, William_J; Davies, Matthew_A; Suleski, Thomas_J (, Optics Express)Dynamic illumination using tunable freeform arrays can enable spatial light distributions of variable size with high uniformity from non-uniform sources through relatively small opposing lateral shifts applied to the freeform components. We present the design, manufacturing, and characterization of a tunable LED-based illuminator using custom freeform Alvarez arrays with commercially available optics to shorten the manufacturing cycle. The optomechanical design and manufacturing of the Alvarez lens arrays and mounting parts are presented in detail. The optical performance of the system is evaluated and compared with simulation results using a custom camera-based test station. Experimental results demonstrate and confirm the dynamic illumination concept with good uniformity.more » « less
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Kim, Wooyoun; Cassarly, William_J; Rolland, Jannick_P (, Optics Express)This paper presents a methodology for illumination optics tolerancing. Specifically, we investigate tolerancing deformation of a single freeform surface under a point source illumination. Through investigation, we recognized and report here three surface-deformation characteristics that build tolerancing intuitions. First, we show that positive and negative irradiance changes occur together as a consequence of flux conservation. Then, we demonstrate a linear relationship between the steepness of the surface perturbation and the magnitude of the irradiance change. Lastly, we show that the Laplacian magic mirror concept (M. V. Berry [Eur. J. Phys.27,109(2006)10.1088/0143-0807/27/1/012]) can be expanded to surface deformation tolerancing. Utilizing these surface deformation characteristics, we propose a fast and predictable tolerancing method for a sequential illumination optic.more » « less
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