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We study the formation of oil droplets from an initially trapped large oil ganglion under surfactant flooding, using a microfluidic device consisting of a two-dimensional array of regularly spaced square posts. We observe that above a critical capillary number for oil mobilization, breakage of the ganglion results in the formation of either trapped patches spanning multiple pores or numerous mobile droplets that exit the device at a velocity comparable to the average flooding fluid velocity. These mobile droplets, however, are only observed when above a secondary capillary number threshold. The formation of these droplets is found to involve the simultaneous occurrence of three different passive droplet generation mechanisms where a droplet is formed as it is pulled by perpendicular fluid flow, as it is pulled by co-axial fluid flow, and or as it splits due to collision with a post. Our results show that oil breakthroughs only occur when the oil is in the form of mobile drop- lets, suggesting that droplet formation can be an important condition for the mobility of residual oil in porous media. Additionally, this post-array microfluidic device can be used for the production of monodisperse droplets whose size can be controlled by the spacing of the posts.more » « less
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