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Over the last 80 years, chlorine (Cl) has been the primary promoter of the ethylene epoxidation reaction valued at ~40 billion USD per year, providing a ~25% selectivity increase over unpromoted silver (Ag) (~55%). Promoters such as cesium, rhenium, and molybdenum each add a few percent of selectivity enhancements to achieve 90% overall, but their codependence on Cl makes optimizing and understanding their function complex. We took a theory-guided, single-atom alloy approach to identify nickel (Ni) as a dopant in Ag that can facilitate selective oxidation by activating molecular oxygen (O₂) without binding oxygen (O) too strongly. Surface science experiments confirmed the facile adsorption/desorption of O₂on NiAg, as well as demonstrating that Ni serves to stabilize unselective nucleophilic oxygen. Supported Ag catalyst studies revealed that the addition of Ni in a 1:200 Ni to Ag atomic ratio provides a ~25% selectivity increase without the need for Cl co-flow and acts cooperatively with Cl, resulting in a further 10% initial increase in selectivity. 

Abstract Recent heterogeneous catalysis studies have demonstrated that synergy between Ag and Cu can lead to more selective partial oxidation chemistries. We performed a series of scanning tunneling microscope experiments to gain a better understanding of the AgCu system under oxidative conditions. These experiments were carried out by exposing sub‐monolayer coverages of Ag on Cu(111), in the form of a near‐surface alloy (NSA), to range of oxygen exposures and temperatures. This enabled us to study the initial stages of oxidation of well‐defined Ag/Cu interfaces with atomic resolution and thereby understand the dynamic response of the AgCu NSA to oxygen environments. At low oxygen exposures, oxidation was observed on exposed Cu terraces and at the interface between the AgCu NSA and Cu(111). Higher oxygen exposure led to the segregation of Cu atoms up through the Ag layer and the appearance of surface adsorbed oxygen. Significant phase segregation of Cu was then observed at higher oxygen exposures at elevated temperatures, evidenced by the formation of Cu oxide patches within and on the top of the Ag layer. These results provide a more detailed picture of how AgCu NSAs interact with, and restructure in response to, oxygen.