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Block copolymers at homopolymer interfaces are poised to play a critical role in the compatibilization of mixed plastic waste, an area of growing importance as the rate of plastic accumulation rapidly increases. Using molecular dynamics simulations of Kremer–Grest polymer chains, we have investigated how the number of blocks and block degree of polymerization in a linear multiblock copolymer impacts the interface thermodynamics of strongly segregated homopolymer blends, which is key to effective compatibilization. The second virial coefficient reveals that interface thermodynamics are more sensitive to block degree of polymerization than to the number of blocks. Moreover, we identify a strong correlation between surface pressure (reduction of interfacial tension) and the spatial uniformity of block junctions on the interface, yielding a morphological framework for interpreting the role of compatibilizer architecture (number of blocks) and block degree of polymerization. These results imply that, especially at high interfacial loading, the choice of architecture of a linear multiblock copolymer compatibilizing surfactant does not greatly affect the modification of interfacial tension. 

Management of the plastic industry is a momentous challenge, one that pits enormous societal benefits against an accumulating reservoir of nearly indestructible waste. A promising strategy for recycling polyethylene (PE) and isotactic polypropylene ( i PP), constituting roughly half the plastic produced annually worldwide, is melt blending for reformulation into useful products. Unfortunately, such blends are generally brittle and useless due to phase separation and mechanically weak domain interfaces. Recent studies have shown that addition of small amounts of semicrystalline PE- i PP block copolymers (ca. 1 wt%) to mixtures of these polyolefins results in ductility comparable to the pure materials. However, current methods for producing such additives rely on expensive reagents, prohibitively impacting the cost of recycling these inexpensive commodity plastics. Here, we describe an alternative strategy that exploits anionic polymerization of butadiene into block copolymers, with subsequent catalytic hydrogenation, yielding E and X blocks that are individually melt miscible with PE and i PP, where E and X are poly(ethylene- ran -ethylethylene) random copolymers with 6 wt% and 90 wt% ethylethylene repeat units, respectively. Cooling melt blended mixtures of PE and i PP containing 1 wt% of the triblock copolymer EXE of appropriate molecular weight, results in mechanical properties competitive with the component plastics. Blend toughness is obtained through interfacial topological entanglements of the amorphous X polymer and semicrystalline i PP, along with anchoring of the E blocks through cocrystallization with the PE homopolymer. Significantly, EXE can be inexpensively produced using currently practiced industrial scale polymerization methods, offering a practical approach to recycling the world’s top two plastics. 

Simultaneous ring-opening copolymerization is a powerful strategy for the synthesis of highly functional copolymers from different types of cyclic monomers. Although copolymers are essential to the plastics industry, environmental concerns associated with current fossil-fuel-based synthetic polymers have led to an increasing interest in the use of renewable feedstock for polymer synthesis. Herein, we report a scalable synthetic platform to afford unique polysaccharides with different pendant functional groups from biomass-derived levoglucosan and ε-caprolactone via cationic ring-opening copolymerization (cROCOP). Biocompatible and recyclable bismuth triflate was identified as the optimal catalyst for cROCOP of levoglucosan. Copolymers from tribenzyl levoglucosan and ε-caprolactone, as well as from tribenzyl and triallyl levoglucosan, were successfully synthesized. The tribenzyl levoglucosan monomer composition ranged from 16% to 64% in the copolymers with ε-caprolactone and 22% to 79% in the copolymers with triallyl levoglucosan. The allylic levoglucosan copolymer can be utilized as a renewably derived scaffold to modify copolymer properties and create other polymer architectures via postpolymerization modification. Monomer reactivity ratios were determined to investigate the copolymer microstructure, indicating that levoglucosan-based copolymers have a gradient architecture. Additionally, we demonstrated that the copolymer glass transition temperature (Tg, ranging from −44.3 to 33.8 °C), thermal stability, and crystallization behavior could be tuned based on the copolymer composition. Overall, this work underscores the utility of levoglucosan as a bioderived feedstock for the development of functional sugar-based copolymers with applications ranging from sustainable materials to biomaterials. 

In this study, poly(ethylene terephthalate)-block-polyethylene (PET-PE) multiblock copolymers (MBCPs) with block molar masses of ~4 or 7 kg mol−1 and either alternating or random block sequencing, and a PE-PET-PE triblock copolymer (TBCP) of comparable total molar mass, were synthesized. To explore the effect of molecular architecture on compatibilization, both MBCPs and TBCPs were blended into 80/20 wt/wt mixtures of PET/linear low-density PE (LLDPE). Compatibilization was remarkably efficient for all MBCP types, with the addition of 0.2 wt% yielding blends nearly as tough as PET homopolymer. Addition of MBCP also significantly decreases LLDPE dispersed phase sizes compared to PET/LLDPE neat blends, as much as 80% in as-mixed blends and by a factor of 10 in post-mixing thermally annealed samples. Conversely, the TBCP was less efficient at decreasing domain sizes of the blends and improving the mechanical properties, requiring loadings of 1 wt% to produce comparably tough blends. Peel tests of PET/BCP/LLDPE trilayer films showed that both MBCPs and TBCP all improve interfacial strength over a PET-PE bilayer film by two orders of magnitude; however, when the BCPs were preloaded into LLDPE, only the MBCP containing films showed strong adhesion highlighting their potential utility as adhesive agents in multilayer films. 

Levoglucosan is a renewable chemical obtained in high yields from pyrolysis of cellulosic biomass, which offers rich functionality for synthetic modification and crosslinking. Here, we report the facile and scalable synthesis of a family of biobased networks from triallyl levoglucosan and multifunctional thiols via UV-initiated thiol–ene click chemistry. The multifunctional thiols utilized in this study can also be sourced from renewable feedstocks, leading to overall high bio-based content of the synthesized levoglucosan networks. The thermomechanical and hydrolytic degradation properties of the resultant networks are tailored based on the type and stoichiometric ratio of thiol crosslinker employed. The Young's modulus and glass transition temperature of levoglucosan-based networks are tunable over the wide ranges of 3.3 MPa to 14.5 MPa and −19.4 °C to 6.9 °C, respectively. The levoglucosan-based thermosets exhibit excellent thermal stability with Td,10% > 305 °C for all networks. The suitability of these resin formulations for extrusion-based 3D printing was illustrated using a UV-assisted direct ink write (DIW) system creating 3D printed parts with excellent fidelity. Hydrolytic degradation of these 3D printed parts via ester hydrolysis demonstrated that levoglucosan-based resins are excellent candidates for sustainable rapid prototyping and mass production applications. Overall, this work displays the utility of levoglucosan as a renewable platform chemical that enables access to tailored thermosets important in applications ranging from 3D printing to biomaterials. 

Abstract Nanofibers have attracted significant interest due to their unique properties such as high specific surface area, high aspect ratio, and spatial interconnectivity. Nanofibers can exhibit multifunctional properties and unique opportunities for promising applications in a wide variety of fields. Hierarchical design strategies are being used to prescribe the internal structure of nanofibers, such as core-sheath, concentric layers, particles distributed randomly or on a lattice, and co-continuous network phases. This review presents a comprehensive overview of design strategies being used to produce the next generation of nanofiber systems. It includes a description of nanofiber processing methods and their effects on the nano- and microstructure. Physico-chemical effects, such as self-assembly and phase separation, on the ultimate morphology of fibers made from designed emulsions, polymer blends, and block copolymers, are then described. This review concludes with perspectives on existing challenges and future directions for hierarchical design strategies to produce internally structured nanofibers. 

Many natural organisms, such as fungal hyphae and plant roots, grow at their tips, enabling the generation of complex bodies composed of natural materials as well as dexterous movement and exploration. Tip growth presents an exemplary process by which materials synthesis and actuation are coupled, providing a blueprint for how growth could be realized in a synthetic system. Herein, we identify three underlying principles essential to tip-based growth of biological organisms: a fluid pressure driving force, localized polymerization for generating structure, and fluid-mediated transport of constituent materials. In this work, these evolved features inspire a synthetic materials growth process called extrusion by self-lubricated interface photopolymerization (E-SLIP), which can continuously fabricate solid profiled polymer parts with tunable mechanical properties from liquid precursors. To demonstrate the utility of E-SLIP, we create a tip-growing soft robot, outline its fundamental governing principles, and highlight its capabilities for growth at speeds up to 12 cm/min and lengths up to 1.5 m. This growing soft robot is capable of executing a range of tasks, including exploration, burrowing, and traversing tortuous paths, which highlight the potential for synthetic growth as a platform for on-demand manufacturing of infrastructure, exploration, and sensing in a variety of environments. 

We report the facile synthesis and characterization of 1,6-α linked functional stereoregular polysaccharides from biomass-derived levoglucosan via cationic ring-opening polymerization (cROP). Levoglucosan is a bicyclic acetal with rich hydroxyl functionality, which can be synthetically modified to install a variety of pendant groups for tailored properties. We have employed biocompatible and recyclable metal triflate catalysts – scandium and bismuth triflate – for green cROP of levoglucosan derivatives, even at very low catalyst loadings of 0.5 mol%. Combined experimental and computational studies provided key kinetic, thermodynamic, and mechanistic insights into the cROP of these derivatives with metal triflates. Computational studies reveal that ring-opening of levoglucosan derivatives is preferred at the 1,6 anhydro linkage and cROP proceeds in a regio- and stereo-specific manner to form 1,6-α glycosidic linkages. DFT calculations also show that biocompatible metal triflates efficiently coordinate with levoglucosan derivatives as compared to the highly toxic PF 5 used previously. Post-polymerization modification of levoglucosan-based polysaccharides is readily performed via UV-initiated thiol–ene click reactions. The reported levoglucosan based polymers exhibit good thermal stability ( T d > 250 °C) and a wide glass transition temperature ( T g ) window (<−150 °C to 32 °C) that is accessible with thioglycerol and lauryl mercaptan pendant groups. This work demonstrates the utility of levoglucosan as a renewably-derived scaffold, enabling facile access to tailored polysaccharides that could be important in many applications ranging from sustainable materials to biologically active polymers.