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Reducing the environmental footprint of electronics and computing devices requires new tools that empower designers to make informed decisions about sustainability during the design process itself. This is not possible with current tools for life cycle assessment (LCA) which require substantial domain expertise and time to evaluate the numerous chips and other components that make up a device. We observe first that informed decision-making does not require absolute metrics and can instead be done by comparing designs. Second, we can use domain-specific heuristics to perform these comparisons. We combine these insights to develop DeltaLCA, an open-source interactive design tool that addresses the dual challenges of automating life cycle inventory generation and data availability by performing comparative analyses of electronics designs. Users can upload standard design files from Electronic Design Automation (EDA) software and the tool will guide them through determining which one has greater carbon footprints. DeltaLCA leverages electronics-specific LCA datasets and heuristics and tries to automatically rank the two designs, prompting users to provide additional information only when necessary. We show through case studies DeltaLCA achieves the same result as evaluating full LCAs, and that it accelerates LCA comparisons from eight expert-hours to a single click for devices with ~30 components, and 15 minutes for more complex devices with ~100 components. 

Sub-gram flying robots have transformative potential in applications from search and rescue to precision agriculture to environmental monitoring. However, a key gap in achieving autonomous flight for these applications is the low lift to weight ratio of flapping wing and quadrotor designs around 1 g or less. To close this gap, we propose a helictoper-style design that minimizes size and weight by leveraging the high lift, reliability, and low-voltage of sub-gram motors. We take an important step to enable this goal by designing a light-weight, micfrofabricated flybar mechanism to passively stabilize such a robot. Our 48 mg flybar is folded from a flat carbon fiber laminate into a 3D mechanism that couples tilting of the flybar to a change in the angle of attack of the rotors. Our design uses flexure joints instead of ball-in-socket joints common in larger flybars. To expedite the design exploration and optimization of a microfabricated flat-folded flybar, we develop a novel user-in-the-loop bi-level optimization workflow that combines Bayesian optimization design tools and expert feedback. We develop four template designs and use this method to achieve a peak damping ratio of 0.528, an 18.9x improvement from our initial design. Compared to a flybar-less rotor with a near 0 damping ratio, our flybar-rotor mechanism maintains a stable roll and pitch with relative deviations < 1°. Our results show that, if combined with a counter-torque mechanism such as a tail rotor, our miniaturized flybar could mechanically provide attitude stability for a sub-gram helicopter. 

Using wind to disperse microfliers that fall like seeds and leaves can help automate large-scale sensor deployments. Here, we present battery-free microfliers that can change shape in mid-air to vary their dispersal distance. We designed origami microfliers using bistable leaf-out structures and uncovered an important property: A simple change in the shape of these origami structures causes two dramatically different falling behaviors. When unfolded and flat, the microfliers exhibit a tumbling behavior that increases lateral displacement in the wind. When folded inward, their orientation is stabilized, resulting in a downward descent that is less influenced by wind. To electronically transition between these two shapes, we designed a low-power electromagnetic actuator that produces peak forces of up to 200 millinewtons within 25 milliseconds while powered by solar cells. We fabricated a circuit directly on the folded origami structure that includes a programmable microcontroller, a Bluetooth radio, a solar power–harvesting circuit, a pressure sensor to estimate altitude, and a temperature sensor. Outdoor evaluations show that our 414-milligram origami microfliers were able to electronically change their shape mid-air, travel up to 98 meters in a light breeze, and wirelessly transmit data via Bluetooth up to 60 meters away, using only power collected from the sun. 

We have witnessed explosive growth in computing devices at all scales, in particular with small wireless devices that can permeate most of our physical world. The IoT industry is helping to fuel this insatiable desire for more and more data. We have to balance this growth with an understanding of its environmental impact. Indeed, the ENSsys community must take leadership in putting sustainability up front as a primary design principle for the future of IoT and related areas, expanding the research mandate beyond the intricacies of the computing systems in isolation to encompass and integrate the materials, new applications, and circular lifecycle of electronics in the IoT. Our call to action is seeded with a circularity-focused computing agenda that demands a cross-stack research program for energy-harvesting computational things.