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Current methods to develop surfactant phase diagrams are time-intensive and fail to capture the kinetics of phase evolution. Here, the design and performance of a quantitative swelling technique to study the dynamic phase behavior of surfactants are described. The instrument combines cross-polarized optical and short-wave infrared imaging to enable high-resolution, high-throughput, and in situ identification of phases and water compositions. Data across the entire composition spectrum for the dynamics and phase evolution of a binary aqueous non-ionic surfactant solution at two isotherms are presented. This instrument provides pathways to develop non-equilibrium phase diagrams of surfactant systems—critical to predicting the outcomes of formulation and processing. It can be applied to study time-dependent material relationships across a diverse range of materials and processes, including the dissolution of surfactant droplets and the drying of aqueous polymer films.

 

Material relationships at low temperatures were determined for concentrated surfactant solutions using a combination of rheological experiments, cross-polarized microscopy, calorimetry, and small angle X-ray scattering. A lamellar structured 70 wt% solution of sodium laureth sulfate in water was used as a model system. At cold temperatures (5 °C and 10 °C), the formation of surfactant crystals resulted in extremely high viscosity. The bulk flow behavior of multi-lamellar vesicles (20 °C) and focal conic defects (90 °C) in the lamellar phase was similar. Shear-induced crystallization at temperatures higher than the equilibrium crystallization temperature range resulted in an unusual complex viscosity peak. The effects of processing-relevant parameters including temperature, cooling time, and applied shear were investigated. Knowledge of key low-temperature structure–property-processing relationships for concentrated feedstocks is essential for the sustainable design and manufacturing of surfactant-based consumer products for applications such as cold-water laundry.