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Abstract When an overhand knot tied in an elastic rod is tightened, it can undergo a sudden change in shape through snap buckling. In this article, we use a combination of discrete differential geometry (DDG)-based simulations and tabletop experiments to explore the onset of buckling as a function of knot topology, rod geometry, and friction. In our setup, two open ends of an overhand knot are slowly pulled apart, which leads to snap buckling in the knot loop. We call this phenomenon “inversion” since the loop appears to move dramatically from one side of the knot to the other. This inversion occurs due to the coupling of elastic energy between the braid (the portion of the knot in self-contact) and the loop (the portion of the knot with two ends connected to the braid). A numerical framework is implemented that combines discrete elastic rods with a constraint-based method for frictional contact to explore inversion in overhand knots. The numerical simulation robustly captures inversion in the knot and is found to be in good agreement with experimental results. In order to gain physical insight into the inversion process, we also develop a simplified model of the knot that does not require simulation of self-contact, which allows us to visualize the bifurcation that results in snap buckling. 

Robotically assisted painting is widely used for spray and dip applications. However, use of robots for coating substrates using a roller applicator has not been systematically investigated. We showed for the first time, a generic robot arm-supported approach to painting engineering substrates using a roller with a constant force at an accurate joint step, while retaining compliance and thus safety. We optimized the robot design such that it is able to coat the substrate using a roller with a performance equivalent to that of a human applicator. To achieve this, we optimized the force, frequency of adjustment, and position control parameters of robotic design. A framework for autonomous coating is available athttps://github.com/duyayun/Vision-and-force-control-automonous-painting-with-rollers; users are only required to provide the boundary coordinates of surfaces to be coated. We found that robotically- and human-painted panels showed similar trends in dry film thickness, coating hardness, flexibility, impact resistance, and microscopic properties. Color profile analysis of the coated panels showed non-significant difference in color scheme and is acceptable for architectural paints. Overall, this work shows the potential of robot-assisted coating strategy using roller applicator. This could be a viable option for hazardous area coating, high-altitude architectural paints, germs sanitization, and accelerated household applications.

 

Abstract The mechanical response of a knot tied in elastic rods strongly depends on the frictional force due to rod–rod contact. The behavior of a knot can be qualitatively different based on the frictional coefficient of the elastic rod. Systematic variation of friction during rod–rod contact is a crucial component of any experimental design to uncover the underlying ingredients behind the mechanics of knots. In this paper, we demonstrate a novel process of controlling the friction of a continuous rod by adhering non-spherical inorganic micro-particles. Polymeric binder is used to deliver the particles as asperities over the rod substrate and by controlling their size and distribution the coefficient of friction of the rod is determined. In parallel, numerical simulations with the discrete elastic rods algorithm are used to reproduce the experimental observations. Tabletop experiments are performed where overhand knots with a variety of unknotting numbers are pulled tight. The force–extension curve of these experiments shows that the proposed process can successfully tune the friction between rods. 

Abstract Elastic gridshell is a class of net-like structure formed by an ensemble of elastically deforming rods coupled through joints, such that the structure can cover large areas with low self-weight and allow for a variety of aesthetic configurations. Gridshells, also known as X-shells or Cosserat Nets, are a planar grid of elastic rods in its undeformed configuration. The end points of the rods are constrained and positioned on a closed curve—the final boundary—to actuate the structure into a 3D shape. Here, we report a discrete differential geometry-based numerical framework to study the geometrically nonlinear deformation of gridshell structures, accounting for non-trivial bending-twisting coupling at the joints. The form-finding problem of obtaining the undeformed planar configuration given the target convex 3D topology is then investigated. For the forward (2D to 3D) physically based simulation, we decompose the gridshell structure into multiple one-dimensional elastic rods and simulate their deformation by the well-established discrete elastic rods (DER) algorithm. A simple penalty energy between rods and linkages is used to simulate the coupling between two rods at the joints. For the inverse problem associated with form-finding (3D to 2D), we introduce a contact-based algorithm between the elastic gridshell and a rigid 3D surface, where the rigid surface describes the target shape of the gridshell upon actuation. This technique removes the need of several forward simulations associated with conventional optimization algorithms and provides a direct solution to the inverse problem. Several examples—hemispherical cap, paraboloid, and hemi-ellipsoid—are used to show the effectiveness of the inverse design process.