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Abstract Sodium all‐solid‐state batteries (NaSSBs) with an alloy‐type anode (e.g., Sn and Sb) offer superior capacity and energy density compared to hard carbon anode. However, the irreversible loss of Na⁺at the alloy anode during the initial cycle results in diminished capacity and stability, impairing full‐cell performance. This study presents an easy‐to‐implement cathode presodiation strategy by employing a Na‐rich material to address these challenges. Leveraging the high theoretical capacity and suitable voltage window, Na₂S is chosen as the Na donor, which is activated by creating a mixed electron‐ion conducting network, delivering a high capacity of 511.7 mAh g⁻¹. By adding a small amount (i.e., 3 wt.%) of Na₂S to the cathode composite, a NaCrO₂|| Sn full cell demonstrated capacity improvement from 90.8 to 118.2 mAh g⁻¹(based on cathode mass). The capacity‐balanced full cell can thus cycle to more than 300 times with >90% capacity retention. This work provides a practical solution to enhance the full‐cell performance and advance the transformation from half‐cell to full‐cell applications of NaSSBs. 

Abstract The dry process is a promising fabrication method for all‐solid‐state batteries (ASSBs) to eliminate energy‐intense drying and solvent recovery steps and to prevent degradation of solid‐state electrolytes (SSEs) in the wet process. While previous studies have utilized the dry process to enable thin SSE films, systematic studies on their fabrication, physical and electrochemical properties, and electrochemical performance are unprecedented. Here, different fabrication parameters are studied to understand polytetrafluoroethylene (PTFE) binder fibrillation and its impact on the physio‐electrochemical properties of SSE films, as well as the cycling stability of ASSBs resulting from such SSEs. A counter‐balancing relation between the physio‐electrochemical properties and cycling stability is observed, which is due to the propagating behavior of PTFE reduction (both chemically and electrochemically) through the fibrillation network, resulting in cell failure from current leakage and ion blockage. By controlling PTFE fibrillation, a bilayer configuration of SSE film to enable physio‐electrochemically durable SSE film for both good cycling stability and charge storage capability of ASSBs is demonstrated.