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Multiprincipal-element alloys are an enabling class of materials owing to their impressive mechanical and oxidation-resistant properties, especially in extreme environments^1,2. Here we develop a new oxide-dispersion-strengthened NiCoCr-based alloy using a model-driven alloy design approach and laser-based additive manufacturing. This oxide-dispersion-strengthened alloy, called GRX-810, uses laser powder bed fusion to disperse nanoscale Y₂O₃particles throughout the microstructure without the use of resource-intensive processing steps such as mechanical or in situ alloying^3,4. We show the successful incorporation and dispersion of nanoscale oxides throughout the GRX-810 build volume via high-resolution characterization of its microstructure. The mechanical results of GRX-810 show a twofold improvement in strength, over 1,000-fold better creep performance and twofold improvement in oxidation resistance compared with the traditional polycrystalline wrought Ni-based alloys used extensively in additive manufacturing at 1,093 °C^5,6. The success of this alloy highlights how model-driven alloy designs can provide superior compositions using far fewer resources compared with the ‘trial-and-error’ methods of the past. These results showcase how future alloy development that leverages dispersion strengthening combined with additive manufacturing processing can accelerate the discovery of revolutionary materials.

Even though the fundamental rules governing dislocation activities have been well established in the past century, we report a phenomenon, dislocation transformation, governed by the generalized-stacking-fault energy surface mismatch (GSF mismatch for short) between two co-existing phases. By carrying out ab-initio-informed microscopic phase-field simulations, we demonstrate that the GSF mismatch between a high symmetry matrix phase and a low symmetry precipitate phase can transform an array of identical full dislocations in the matrix into an array of two different types of full dislocations when they shear through the precipitates. The precipitates serve as a passive Shockley partial source, creating new Shockley partial dislocations that are neither the ones from the dissociation of the full dislocation. This phenomenon enriches our fundamental understanding of partial dislocation nucleation and dislocation-precipitate interactions, offering additional opportunities to tailor work-hardening and twinning processes in alloys strengthened by low-symmetry precipitate phases.