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Traditional polymer processing breaks polymer chains. The resulting networks of short chains have a low fatigue threshold. This paper shows that a low-intensity process preserves long chains, leading to a network of an increased fatigue threshold.

 

This paper studies a polymer network in which crosslinks are degradable but polymer chains are not. We show that entanglements markedly enhance the mechanical properties of the polymer network before degradation and slow down degradation. We synthesize polyacrylamide hydrogels with disulfide crosslinks. In a precursor of a low water-to-monomer molar ratio and low crosslinker-to-monomer molar ratio, the monomers are crowded and the resulting polymer chains are long, so that the entanglements greatly outnumber crosslinks. The as-synthesized hydrogels are submerged in pure water to swell to equilibrium. We show that entanglements enhance the swell resistance of the hydrogel, as well as stiffen and toughen the hydrogel. We further show that entanglements slow down degradation when the hydrogel is submerged in an aqueous solution of cysteine. This work demonstrates that entanglements substantially expand the properties space of degradable polymers. 

ynthesis-property relation is fundamental to materials science, but many aspects of the relation are not well understood for many materials. Impetus for this paper comes from our recent appreciation for the distinct roles of entanglements and crosslinks in a polymer network. Here we study the synthesis-property relation of polyacrylamide hydrogels prepared by free radical polymerization. Some of the as-prepared hydrogels are further submerged in water to swell either to equilibrium or to a certain polymer content. The synthesis parameters include the composition of a precursor, as well as the polymer content of a hydrogel. Series of hydrogels are prepared along several paths in the space of synthesis parameters. For each hydrogel, the stress-stretch curve is measured, giving four properties: modulus, strength, stretchability, and work of fracture. We interpret the experimentally measured synthesis-property relation in terms of entropic polymer networks of covalent bonds. When the precursor has a low crosslinker-to-monomer molar ratio, the resulting polymer network has on average long polymer segments. When the precursor has a low water-to-monomer molar ratio, the resulting polymer network has on average many entanglements per polymer segment. We show that crosslinks lower strength, but entanglements do not. By contrast, both crosslinks and entanglements increase modulus. A network of highly entangled long polymer segments exhibits high swell resistance, modulus, and strength. 

A hydrogel is often fabricated from preexisting polymer chains by covalently crosslinking them into a polymer network. The crosslinks make the hydrogel swell‐resistant but brittle. This conflict is resolved here by making a hydrogel from a dough. The dough is formed by mixing long polymer chains with a small amount of water and photoinitiator. The dough is then homogenized by kneading and annealing at elevated temperatures, during which the crowded polymer chains densely entangle. The polymer chains are then sparsely crosslinked into a polymer network under an ultraviolet lamp, and submerged in water to swell to equilibrium. The resulting hydrogel is both swell‐resistant and tough. The hydrogel also has near‐perfect elasticity, high strength, high fatigue resistance, and low friction. The method is demonstrated with two widely used polymers, poly(ethylene glycol) and cellulose. These hydrogels have never been made swell‐resistant, elastic, and tough before. The method is generally applicable to synthetic and natural polymers, and is compatible with industrial processing technologies, opening doors to the development of sustainable, high‐performance hydrogels.

 

"This paper studies the lap shear, in which both the adhesive and adherends are elastic, but the adhesive is much softer than the adherends. The shear lag model identifies a length, called the shear lag length Ls. The energy release rate of a debond crack is affected by the elasticity of both the adhesive and adherends. Their relative importance is characterized by the ratio of the length of the remaining joint, L, to the shear lag length, Ls. In the short-joint limit, L/Ls→0, the adherends do not deform, and the elasticity of the adhesive gives the energy release rate. In the long-joint limit, L/Ls→∞, the interior of the adhesive does not deform, and the elasticity of the adherends gives the energy release rate. The shear lag model gives an approximate expression of the energy release rate for all values of L/Ls. This expression is in excellent agreement with the results obtained by finite element calculations, so long as the crack is long compared to the thickness of the adhesive."