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With over 6 million tons produced annually, thermoplastic elastomers (TPEs) have become ubiquitous in modern society, due to their unique combination of elasticity, toughness, and reprocessability. Nevertheless, industrial TPEs display a tradeoff between softness and strength, along with low upper service temperatures, typically ≤100 °C. This limits their utility, such as in bio‐interfacial applications where supersoft deformation is required in tandem with strength, in addition to applications that require thermal stability (e.g., encapsulation of electronics, seals/joints for aeronautics, protective clothing for firefighting, and biomedical devices that can be subjected to steam sterilization). Thus, combining softness, strength, and high thermal resistance into a single versatile TPE has remained an unmet opportunity. Through de novo design and synthesis of novel norbornene‐basedABAtriblock copolymers, this gap is filled. Ring‐opening metathesis polymerization is employed to prepare TPEs with an unprecedented combination of properties, including skin‐like moduli (<100 kPa), strength competitive with commercial TPEs (>5 MPa), and upper service temperatures akin to high‐performance plastics (≈260 °C). Furthermore, the materials are elastic, tough, reprocessable, and shelf stable (≥2 months) without incorporation of plasticizer. Structure–property relationships identified herein inform development of next‐generation TPEs that are both biologically soft yet thermomechanically durable. 

Novel boron dipyrromethene (BODIPY) photocages release a strong organobase, tetramethylguanidine, with record efficiency upon green light exposure to enable rapid anionic step-growth polymerizations.

 

The utility of visible light for 3D printing has increased in recent years owing to its accessibility and reduced materials interactions, such as scattering and absorption/degradation, relative to traditional UV light‐based processes. However, photosystems that react efficiently with visible light often require multiple molecular components and have strong and diverse absorption profiles, increasing the complexity of formulation and printing optimization. Herein, a streamlined method to select and optimize visible light 3D printing conditions is described. First, green light liquid crystal display (LCD) 3D printing using a novel resin is optimized through traditional empirical methods, which involves resin component selection, spectroscopic characterization, time‐intensive 3D printing under several different conditions, and measurements of dimensional accuracy for each printed object. Subsequent analytical quantification of dynamic photon absorption during green light polymerizations unveils relationships to cure depth that enables facile resin and 3D printing optimization using a model that is a modification to the Jacob's equation traditionally used for stereolithographic 3D printing. The approach and model are then validated using a distinct green light‐activated resin for two types of projection‐based 3D printing.

 

A series of thiophene-fused boron dipyrromethene (BODIPY) photoredox catalysts are systematically examined to identify structure–reactivity relationships that enable efficient near-infrared light-induced polymerizations.

 

Novel coumarinylmethyl photobase generators (PBGs) that induce polymerization upon exposure to visible light are described. PBG composition governs anionic vs. radical mechanisms, which will lead to disparate polymer topologies and properties.