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Additively manufactured auxetics (structures exhibiting a negative Poisson’s ratio) offer a unique combination of enhanced mechanical strength and energy absorption. These properties can be further improved through strategic material placement and architectural design. This study investigates the feasibility of fabricating bi-material rotating-square auxetic structures composed of flexible and rigid constituents in their squares and hinges. Rotating-square auxetic structures are manufactured via material extrusion using rigid polylactic acid (PLA) and flexible thermoplastic polyurethane (TPU) to explore the effects of material distribution on mechanical performance and failure characteristics at the macro (i.e., component) and meso (i.e., cell) scales. Baseline tests are conducted to quantify single- and bi-material interfacial strength and failure modes under normal, shear, and combined loading conditions. Upon validation of interface integrity, single- and bi-material auxetic structures are fabricated and tested in uniaxial compression. Relative to the TPU single-material structure, the PLA square-TPU hinge structure provides a 33% increase in structural stiffness, increases energy absorption, delays the global densification strain by 10%, yields a structural Poisson’s ratio at least 0.3 lower than its single-material counterpart through global axial strains of 20%, and demonstrates partial shape recovery. Multiscale experimental analyses supplemented by a kinematic model reveal the rotation-dependent stiffening mechanisms of these structures, highlighting the benefits of flexible hinge materials. Bi-material structures with flexible hinges are shown to have bilinear trends in structural stiffness and energy absorption, not intrinsic to their single-material counterparts. These findings highlight the potential of bi-material design strategies in advancing the functionality and tunability of auxetic structures for the next generation of mechanical metamaterials. 

Auxetic mechanical metamaterials show significant potential to impact many engineering fields and have been a topic of considerable research interest in recent years. Existing literature on the topic often aims to achieve larger negative Poisson's ratios or tailorable responses by carefully designed and distributed unit cells. Herein, it is aimed to investigate the relationships between global and local strain fields in rectangular center‐symmetric perforated planar structures, thus highlighting the role of local morphology on the macroscopic material response. Additively manufactured samples with hyperelastic constitutive behavior are characterized under tension. The structures are designed and developed with several perforation aspect ratios, leading to various degrees of auxeticity. Global and local strain fields are characterized using a multiscale digital image correlation measurement approach. The local rotation and in‐plane strain fields generated within the solid portions of the unit cells are correlated with the global strain fields and macroscopic Poisson's ratios for a range of cell geometries. The interplay between cell rotation and strain at the meso (unit cell) scale is shown to be the dominant factor in the strain‐dependent evolution of the Poisson's ratio in the structures.