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Polypropylene (PP) is widely used and currently very little recycled. A promising method for recycling the PP present in plastic waste involves its selective dissolution and subsequent separation from undissolved compounds. We address here the fundamentals of PP dissolution. Specifically, we present a model that describes the different phenomena involved in the dissolution of semicrystalline PP and validate the model with the experimental results on the decrystallization and dissolution kinetics of PP pellets. The model provides detailed time-resolved and position-resolved information on composition (i.e., crystalline PP, amorphous PP, and solvent) and solvent diffusivity (which depends on composition) across the dissolving polymer particle, in different solvents and temperatures. Such information is unavailable experimentally or difficult to obtain. The key fitted parameters that capture decrystallization and polymer chain disentanglement decrease with increasing temperature following an Arrhenius relationship, with activation energies higher than that for crystallization and comparable to that for melt viscosity. Both decrystallization and dissolution times increase with particle size. For smaller particles, decrystallization and dissolution occur nearly simultaneously, while for larger particles, their interior remains solvent-poor and crystalline for longer times. This work offers insights into the interplay of decrystallization and polymer chain disentanglement during the time-course of PP dissolution. Further, this work facilitates the design and optimization of a dissolution–precipitation recycling process that can unlock value from the million tons of PP annually that is currently being landfilled or incinerated following its use.more » « lessFree, publicly-accessible full text available December 1, 2026
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The growing textile industry is polluting the environment and producing waste at an alarming rate. The wasteful consumption of fast fashion has made the problem worse. The waste management of textiles has been ineffective. Spurred by the urgency of reducing the environmental footprint of textiles, this review examines advances and challenges to separate important textile constituents such as cotton (which is mostly cellulose), polyester (polyethylene terephthalate), and elastane, also known as spandex (polyurethane), from blended textiles. Once separated, the individual fiber types can meet the demand for sustainable strategies in textile recycling. The concepts of mechanical, chemical, and biological recycling of textiles are introduced first. Blended or mixed textiles pose challenges for mechanical recycling which cannot separate fibers from the blend. However, the separation of fiber blends can be achieved by molecular recycling, i.e., selectively dissolving or depolymerizing specific polymers in the blend. Specifically, the separation of cotton and polyester through dissolution, acidic hydrolysis, acid-catalyzed hydrothermal treatment, and enzymatic hydrolysis is discussed here, followed by the separation of elastane from other fibers by selective degradation or dissolution of elastane. The information synthesized and analyzed in this review can assist stakeholders in the textile and waste management sectors in mapping out strategies for achieving sustainable practices and promoting the shift towards a circular economy.more » « less
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ABSTRACT Elucidating the crystalline‐amorphous interface during decrystallization processes in semi‐crystalline polyethylene (PE) is crucial for the advancement of polymer theory and plastic‐to‐plastic recycling technologies. In this study, we carried out an in‐depth investigation of PE thin films undergoing melting or dissolution using a temperature‐controlled liquid flow‐cell experimental setup which provided in situ mid‐infrared (MIR, 4000–700 cm−1) and near‐infrared (NIR, 6000–4000 cm−1) spectra in real time. The spectroscopic results yielded molecular‐level information regarding PE decrystallization and chain disentanglement via fundamental vibrations, combination bands, and overtones which were correlated using hetero‐spectral two‐dimensional correlation spectroscopy (2D‐COS). A quantitative procedure for the calculation of PE degree of crystallinity was developed to track transformations of crystalline domains during melting and dissolution. This semi‐empirical model achieved a strong linear correlation of at least +0.93 in four spectral regions: 750–700 cm−1, 1500–1400 cm−1, 3000–2800 cm−1, and 4400–4200 cm−1. This analysis revealed important spectral trends about the interfacial solvation environment during these processes. Lastly, the time evolution of the unraveling, terminal methyl (CH3) groups of PE cilia was examined in relation to the decrystallization mechanism of PE. The insights obtained from this study advance the fundamental understanding necessary for developing new depolymerization and dissolution‐precipitation recycling strategies.more » « less
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