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This study provides new insights into the development of high-performance MXene-reinforced coatings to strengthen polymeric nanocomposites by enhancing microstructure, anti-aging properties, corrosion resistance, and robustness. MXene nanoparticles, labeled 25C and 80C, were synthesized using two different methods and incorporated at concentrations ranging from 0.1 to 2.0 wt.% into epoxy composites. The results demonstrated that 80C MXene, characterized by its finer morphology and superior dispersion, significantly improved the composite's performance compared to 25C. Electrochemical Impedance Spectroscopy (EIS) tests, along with long-term exposure assessments, suggested that incorporating both types of MXene nanoparticles enhances the corrosion protection performance of epoxy coatings over time. Micro-CT analysis revealed that both types of MXene substantially reduced defects and voids in the polymeric matrix, resulting in enhanced protective performance. This void reduction confirms that the incorporation of both 25C and 80C MXene improves microstructural integrity by filling voids and creating a more continuous, uniform structure, particularly in samples with 0.1% to 1.0% MXene flakes. The findings also highlighted MXene's potential in modifying the anti-aging properties of epoxy by inhibiting free radical generation and enhancing the composite's resistance against corrosion. Both 25C and 80C MXene-epoxy groups exhibited a clear trend of diminishing free radical intensity with increasing MXene concentration up to 1.0%, with free radical intensity reduced by over 40% compared to neat epoxy. The relationship between MXene concentration and reinforcement was also investigated, revealing superior corrosion protection properties at concentrations of 0.5-1.0 wt.%. This research offers a profound understanding of MXene's potential in polymer-based composites, laying a foundation for future investigations aimed at utilizing MXene to achieve superior material properties for a wide range of applications, particularly in the realm of metallic surface protection.more » « lessFree, publicly-accessible full text available September 1, 2025
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Limongelli, Maria Pina ; Ng, Ching Tai ; Glisic, Branko (Ed.)Civil engineering structures are routinely exposed to corrosive environments, posing threats to their structural integrity. Traditional corrosion control methods often involve employing physical barriers, such as various coatings, to isolate the steel substrate from surrounding electrolytes. Among these methods, thermal spraying of alloy coatings has emerged as a prominent technique in safeguarding steel matrices against corrosion, particularly in industrial and marine settings. However, the inherent porosity of thermal spraying coatings compromises their corrosion resistance. Incorporating a polymer top layer offers a promising solution by sealing pores and augmenting overall performance. This study investigates corrosion on duplex-coated steel utilizing distributed fiber optic sensors based on optical frequency domain reflectometry. Experimental analyses involve embedding serpentine-arranged distributed fiber optic strain sensors within both thermal spraying layers and epoxy layers. Results demonstrate the efficiency of distributed sensors in identifying corrosion propagation paths by measuring the induced strain changes. Furthermore, the duplex coating exhibits significant enhancements in corrosion resistance for steel structures.more » « lessFree, publicly-accessible full text available May 9, 2025
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This study explored the enhancement potential of MXene, a novel two-dimensional material, in epoxy-based nanocomposites; which comprehensively examined the influence of MXene on epoxy's viscosity, void formation, aging resistance, mechanical properties, and anti-wear properties. MXene nanofillers, labeled as 25C and 80C, fabricated via different acid-etching methods, were incorporated into epoxy resin at varying weight percentages (0.1-2.0 wt.%). Observations revealed that for both varieties of MXene, inclusion of 1.0 wt.% MXene led to the mitigation of void content, whereas the incorporation of 2.0 wt.% MXene yielded maximal enhancements in both tensile strength and abrasion resistance. Additionally, the integration of 1.0 and 2.0 wt.% MXene displayed superior aging resistance, with around 80% reduction in free radical formation compared to the unmodified epoxy, while maintaining its excellent mechanical properties after QUV exposure. Therefore, both MXene types significantly enhanced the performance of epoxy composites, with the 80C-MXene displaying marginally superior enhancement due to its smaller particle size and higher purity, as identified by SEM and TEM images.more » « lessFree, publicly-accessible full text available March 1, 2025
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Sanders, Glen A. ; Lieberman, Robert A. ; Udd Scheel, Ingrid (Ed.)Each year, the global cost that is accounted to corrosion was estimated at $2.5 trillion. Corrosion not only imposes an economic burden, when corroded structures are under various loading conditions, it may also lead to structurally brittle failure, posing a potential threat to structural reliability and service safety. Although considerable studies investigated the combined effect of external loads and structural steel corrosion, many of the current findings on synergetic interaction between stress and corrosion are contrary. In this study, the combined effects of dynamic mechanical loads and corrosion on epoxy coated steel are investigated using the distributed fiber optic sensors based on optical frequency domain reflectometry. Experimental studies were performed using the serpentine-arranged distributed fiber optic strain sensors embedded inside the epoxy with three different scenarios including the impact loading-only, corrosion-only, and combined impact loading-corrosion tests. Test results demonstrated that the distributed fiber optic sensors can locate and detect the corrosion processing paths by measuring the induced strain changes. The combined impact loading-corrosion condition showed significantly accelerated corrosion progression caused by mechanical loads, indicating the significant interaction between dynamic mechanical loading and corrosion on epoxy coated steel.more » « less
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Abstract Polymer‐clay nanocomposites (PCNs) are commonly applied as multi‐functional structural materials with exceptional thermomechanical properties, while maintaining the characteristics of lightweight and optical clarity. In this study, building upon previously developed coarse‐grained (CG) models for nanoclay and poly (methyl methacrylate) (PMMA), we employ molecular dynamics (MD) simulations to systematically investigate the thermomechanical properties of PCNs when arranged in stacked configurations. Incorporating stacked clay nanofillers into a polymer matrix, we systematically conduct shear and tensile simulations to investigate the influences of variations in weight percentage, system temperature, and nanoclay size on the thermomechanical properties of PCNs at a fundamental level. The weight percentage of nanoclay in nanocomposites proves to have a significant influence on both the shear and Young's modulus (e.g., the addition of 10 Wt% nanoclay leads to an increase of 32.6% in the Young's modulus), with each exhibiting greater mechanical strength in the in‐plane direction compared to the out‐of‐plane direction, and the disparity between these two directions further widens with an increase in the weight percentage of nanoclay. Furthermore, the increase in the size of nanoclay contributes to an overall modulus enhancement in the composite while the growth reaches a saturation point after a certain threshold of about 10 nm. Our simulation results indicate that the overall dynamics of PMMA are suppressed due to the strong interactions between nanoclay and PMMA, where the confinement effect on local segmental dynamics of PMMA decays from the nanoclay‐polymer interface to the polymer matrix. Our findings provide valuable molecular‐level insights into microstructural and dynamical features of PCNs under deformation, emphasizing the pivotal role of clay‐polymer interface in influencing the thermomechanical properties of the composite materials.
Highlights CG modeling is performed to explore the thermomechanical behavior of PCN.
Effects of nanoclay weight percentage and size on modulus are studied.
Interface leads to nanoconfinement effect on
T gand molecular stiffness.Correlations between molecular stiffness and modulus are identified.
Simulations show spatial variation of dynamical heterogeneity.
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Abstract Carbon‐based nanoparticles are widely regarded as promising nanofillers in nanocomposites to pursue advanced properties. To date, there has been a lack of systematic investigation into the structural variations of nanofillers and their influences on dispersion characteristics, as well as the resulting mechanical properties of nanocomposites. In this study, nanodiamond (ND), carbon nanotube (CNT), and graphene (GNP) were selected as the representative zero‐, one‐, and two‐dimensional nanofillers, respectively. A novel functionalization technique utilizing carboxymethyl cellulose (CMC) was employed to disperse nanofillers. The various characterization techniques and experimental results revealed that CMC functionalization was effective in reducing the agglomeration and improving the distribution uniformity of all three nanofillers. Among the three nanofillers, zero‐dimensional ND exhibited the most homogeneous dispersion quality in epoxy nanocomposites. The strongest abrasion resistance was found in ND‐reinforced epoxy nanocomposites, while CNT‐reinforced epoxy nanocomposites exhibited the best tensile properties.
Highlights Nanodiamond with a spherical structure had better dispersion characteristics.
Cylindrical carbon nanotube and planar graphene tended to agglomerate.
Nanodiamond reinforced nanocomposites had better abrasion resistance.
Carbon nanotube reinforced nanocomposites had better tensile properties.
Carboxymethyl cellulose functionalization was valid for all three nanofillers.