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Abstract Ultrasonics structural health monitoring (SHM) is widely recognized as an effective technique that enables early damage detection in large-scale structures and helps prevent potential catastrophic failures. Ultrasonic phased array technology has gained prominence in SHM due to its ability to inspect a large area with high spatial resolution. However, conventional systems often rely on physical wired sensor networks, limiting their deployment for hard-to-access regions. In this study, we present a wireless ultrasonic phased array system capable of dual-mode operation for both wall thickness measurement and structural damage detection. The system integrates wireless power transfer (WPT) modules and customized matching circuits, enabling efficient and flexible deployment. Proof-of-concept experiments demonstrate successful wall thickness evaluation and accurate defect localization in metallic structures using both delay-and-sum (DAS) and minimum variance (MV) imaging methods, with the MV algorithm offering improved imaging resolution. Future work will focus on advancing real-time monitoring through machine learning, enabling 3D imaging, and extending system applicability to anisotropic composite materials. 

Abstract Precise manipulation of nanomaterials has shown great potential in facilitating the fabrication of functional hydrogel nanocomposites in applications such as soft robotics, biomedicine, structural health monitoring, and wearable sensing. Surface acoustic wave (SAW)-based acoustofluidics offers a contactless approach for nanoparticle manipulation. Meanwhile, digital light processing (DLP) has been extensively utilized in the hydrogel printing process due to its high-resolution fabrication capabilities. This study presents an innovative SAW acoustofluidics-assisted DLP system, enabling the patterning of nanoparticles embedded in matrix materials while facilitating programmed light exposure for the controllable photopolymerization of customized hydrogel nanocomposites. Instead of utilizing the acoustic potential field generated by SAWs, we leverage the accompanying electric field due to the piezoelectric effect of the lithium niobate (LiNbO3) substrate to generate electric field, enabling the electric field-driven patterning of multi-walled carbon nanotubes (MWCNTs) Laser Doppler vibrometry confirms the SAW-generated acoustic intensity fields. The analytical simulation together with the scanned data predicted the co-current electric field predicted the distribution of MWCNTs. By applying a programmed light pattern, we successfully fabricated hydrogel nanocomposites in the shape of a VT logo and produced hydrogel nanocomposite sensors. The capabilities of printed hydrogel nanocomposite sensors were demonstrated through beam vibration sensing, proving its potential application in structural health monitoring. The fabricated sensors demonstrated the capability to track finger movements, indicating their potential for wearable sensing applications. In summary, this study offers a unique approach for nanocomposites fabricating multi-material integration and material anisotropy control, thereby facilitating advanced smart material development. Future work will focus on exploring the fabrication of hydrogels containing other types of nanomaterials to enhance material conductivity and achieve other functions, aiming with the goal of developing nanocomposite sensors for applications in soft robotics, biomedicine, structural health monitoring, and wearable sensing. 

Abstract Surface acoustic waves (SAWs) have shown great potential for developing sensors for structural health monitoring (SHM) and lab‐on‐a‐chip (LOC) applications. Existing SAW sensors mainly rely on measuring the frequency shifts of high‐frequency (e.g., >0.1 GHz) resonance peaks. This study presents frequency‐locked wireless multifunctional SAW sensors that enable multiple wireless sensing functions, including strain sensing, temperature measurement, water presence detection, and vibration sensing. These sensors leverage SAW resonators on piezoelectric chips, inductive coupling‐based wireless power transmission, and, particularly, a frequency‐locked wireless sensing mechanism that works at low frequencies (e.g., <0.1 GHz). This mechanism locks the input frequency on the slope of a sensor's reflection spectrum and monitors the reflection signal's amplitude change induced by the changes of sensing parameters. The proof‐of‐concept experiments show that these wireless sensors can operate in a low‐power active mode for on‐demand wireless strain measurement, temperature sensing, and water presence detection. Moreover, these sensors can operate in a power‐free passive mode for vibration sensing, with results that agree well with laser vibrometer measurements. It is anticipated that the designs and mechanisms of the frequency‐locked wireless SAW sensors will inspire researchers to develop future wireless multifunctional sensors for SHM and LOC applications.