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Membrane fouling is a major issue in many membrane applications. There are numerous methods used in attempt to mitigate membrane fouling, with one method being membrane surface patterning. However, it is still unclear how the ratio of foulant size to pattern size affects membrane fouling. In this study, we investigated constant foulant size while varying the pattern size on the membrane surface to be smaller than (300-nm), equal to (10-μm), and larger than (50-μm) the foulant (10-μm) on polyamide nanofiltration membranes. These membranes were compared to a commercial nanofiltration membrane and a control flat synthesized membrane. The membranes were tested with water, 2000 ppm Na2SO4, and three cycles of a n-dodecane (as oil) brine solution in a dead-end cell to assess the fouling resistance and flux recovery ability of each polyamide membrane type. From the fouling experiments, it was determined that none of the pattern sizes significantly affect the flux recovery ratio, but smaller than and larger than patterns decreased the fouling rate on the polyamide membranes by a small margin. 

This contribution describes a method to reduce bacteria fouling on ultrafiltration membranes by applying nanoscale line-and-groove patterns on the surface of membranes. Nanoimprint lithography was used to pattern the polysulfone membrane surfaces with a peak height of 66.2 nm and a period of 594.0 nm. Surface characterization using scanning electron microscopy and atomic force microscopy confirmed that patterning was successful over the entire stamped area of the membrane. Water permeance tests determined that the permeance decreased by 36% upon patterning. Static batch experiments that explored the attachment of Escherichia coli K12 cells to the membranes demonstrated that the patterned membranes had a 60% lower attachment of microbes than the nonpatterned membranes. Dynamic bacteria fouling experiments using E. coli cells showed that the patterned membranes had a higher flux recovery ratio (88%) compared to the nonpatterned membranes (70%). On the basis of these studies, we suggest that patterning membranes can reduce the initial attachments of microbial cells and that different pattern sizes and shapes should be investigated to gain a fundamental understanding of their influence on bacteria fouling. 

Membranes used for desalination still face challenges during operation. One of these challenges is the buildup of salt ions at the membrane surface. This is known as concentration polarization, and it has a negative effect on membrane water permeance and salt rejection. In an attempt to decrease concentration polarization, a line-and-groove nanopattern was applied to a nanofiltration (NF) membrane. Aqueous sodium sulfate (Na2SO4) solutions were used to test the rejection and permeance of both pristine and patterned membranes. It was found that the nanopatterns did not reduce but increased the concentration polarization at the membrane surface. Based on these studies, different pattern shapes and sizes should be investigated to gain a fundamental understanding of the influence of pattern size and shape on concentration polarization.