Search for: All records

Abstract   Metal injection molding (MIM) processes are generally more cost-effective for the generation of metallic AM components. However, the thermal processing required to remove the polymer and sinter the metal powder is not well understood in terms of resulting mechanical response and damage evolution, especially in ambient atmospheres where contamination is present. This study aims to provide a range of achievable mechanical properties of copper produced using a MIM-based method called fused filament fabrication (FFF) that is post-processed in a nonideal environment. These results showed direct correlations between sintering temperature to multiple aspects of material behavior. In addition, Nondestructive Evaluation (NDE) methods are leveraged to understand the variation in damage evolution that results from the processing, and it is shown that the higher sintering temperatures provided more desirable tensile properties for strength-based applications. Moreover, these results demonstrate a potential to tailor mechanical properties of FFF manufactured copper for a specific application. 

The rapid synthesis of an optically-transparent, flexible elastomer was performed utilizing the naturally-derived source, isosorbide. A novel monomer based on isosorbide (isosorbide dialloc, IDA) was prepared by installing carbonate functionalities along with external olefins for use in thiol–ene click chemistry. Cross-linked networks were created using the commercially-available cross-linker, trimethylolpropane tris(3-mercaptopropionate) (TMPTMP) and resulted in IDA- co -TMPTMP, an optically-transparent elastomer. Systematically, IDA- co -TMPTMP networks were synthesized using a photoinitiator, a UV cure time of one minute and varied post cure times (0–24 h, 125 mm Hg) at 100 °C to observe effects on mechanical, thermal and surface alterations. The mechanical properties also had limited changes with post cure time, including a modulus at 25 °C of 1.9–2.8 MPa and an elongation of 220–344%. The thermal decomposition temperatures of the networks were consistent, ca. 320 °C, while the glass transition temperature remained below room temperature for all samples. A cell viability assay and fluorescence imaging with adherent cells are also reported in this study to show the potential of the material as a biomedical substrate. A degradation study for 60 days resulted in 8.3 ± 3.5% and 97.7 ± 0.3% mass remaining under accelerated (1 M NaOH, 60 °C) and biological conditions (pH 7.4 PBS at 37 °C), respectively. This quickly-synthesized material has the potential to hydrolytically degrade into biologically-benign and environmentally-friendly by-products and may be utilized in renewable plastics and/or bioelastomer applications.