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Abstract Series elastic actuators (SEAs) are increasingly popular in wearable robotics due to their high fidelity closed-loop torque control capability. Therefore, it has become increasingly important to characterize its performance when used in dynamic environments. However, the conventional design approach does not fully capture the complexity of the entire exoskeleton system. These limitations stem from identifying design criteria with inadequate biomechanics data, utilizing an off-the-shelf user interface, and applying a benchtop-based proportional-integral-derivative control for actual low-level torque tracking. While this approach shows decent actuator performance, it does not consider human factors such as the dynamic back-driving nature of human-exoskeleton systems as well as soft human tissue dampening during the load transfer. Using holistic design guidelines to improve the SEA-based exoskeleton performance during dynamic locomotion, our final system has an overall mass of 4.8 kg (SEA mass of 1.1 kg) and can provide a peak joint torque of 108 Nm with a maximum velocity of 5.2 rad/s. Additionally, we present a user state-based feedforward controller to further improve the low-level torque tracking for diverse walking conditions. Our study results provide future exoskeleton designers with a foundation to further improve SEA-based exoskeleton’s torque tracking response for maximizing human-exoskeleton performance during dynamic locomotion.

Abstract In this study, we developed an offline, hierarchical intent recognition system for inferring the timing and direction of motion intent of a human operator when operating in an unstructured environment. There has been an increasing demand for robot agents to assist in these dynamic, rapid motions that are constantly evolving and require quick, accurate estimation of a user’s direction of travel. An experiment was conducted in a motion capture space with six subjects performing threat evasion in eight directions, and their mechanical and neuromuscular signals were recorded for use in our intent recognition system (XGBoost). Investigated against current, analytical methods, our system demonstrated superior performance with quicker direction of travel estimation occurring 140 ms earlier in the movement and a 11.6 deg reduction of error. The results showed that we could also predict the start of the movement 100 ms prior to the actual, thus allowing any physical systems to start up. Our direction estimation had an optimal performance of 8.8 deg, or 2.4% of the 360 deg range of travel, using three-axis kinetic data. The performance of other sensors and their combinations indicate that there are additional possibilities to obtain low estimation error. These findings are promising asmore »they can be used to inform the design of a wearable robot aimed at assisting users in dynamic motions, while in environments with oncoming threats.« less

Step length is a critical gait parameter that allows a quantitative assessment of gait asymmetry. Gait asymmetry can lead to many potential health threats such as joint degeneration, difficult balance control, and gait inefficiency. Therefore, accurate step length estimation is essential to understand gait asymmetry and provide appropriate clinical interventions or gait training programs. The conventional method for step length measurement relies on using foot-mounted inertial measurement units (IMUs). However, this may not be suitable for real-world applications due to sensor signal drift and the potential obtrusiveness of using distal sensors. To overcome this challenge, we propose a deep convolutional neural network-based step length estimation using only proximal wearable sensors (hip goniometer, trunk IMU, and thigh IMU) capable of generalizing to various walking speeds. To evaluate this approach, we utilized treadmill data collected from sixteen able-bodied subjects at different walking speeds. We tested our optimized model on the overground walking data. Our CNN model estimated the step length with an average mean absolute error of 2.89 ± 0.89 cm across all subjects and walking speeds. Since wearable sensors and CNN models are easily deployable in real-time, our study findings can provide personalized real-time step length monitoring in wearable assistive devicesmore »and gait training programs.« less

Powered ankle exoskeletons that apply assistive torques with optimized timing and magnitude can reduce metabolic cost by ∼10% compared to normal walking. However, finding individualized optimal control parameters is time consuming and must be done independently for different walking modes (e.g., speeds, slopes). Thus, there is a need for exoskeleton controllers that are capable of continuously adapting torque assistance in concert with changing locomotor demands. One option is to use a biologically inspired, model-based control scheme that can capture the adaptive behavior of the human plantarflexors during natural gait. Here, based on previously demonstrated success in a powered ankle-foot prosthesis, we developed an ankle exoskeleton controller that uses a neuromuscular model (NMM) comprised of a Hill type musculotendon driven by a simple positive force feedback reflex loop. To examine the effects of NMM reflex parameter settings on (i) ankle exoskeleton mechanical performance and (ii) users’ physiological response, we recruited nine healthy, young adults to walk on a treadmill at a fixed speed of 1.25 m/s while donning bilateral tethered robotic ankle exoskeletons. To quantify exoskeleton mechanics, we measured exoskeleton torque and power output across a range of NMM controller Gain (0.8–2.0) and Delay (10–40 ms) settings, as well as amore »High Gain/High Delay (2.0/40 ms) combination. To quantify users’ physiological response, we compared joint kinematics and kinetics, ankle muscle electromyography and metabolic rate between powered and unpowered/zero-torque conditions. Increasing NMM controller reflex Gain caused increases in average ankle exoskeleton torque and net power output, while increasing NMM controller reflex Delay caused a decrease in net ankle exoskeleton power output. Despite systematic reduction in users’ average biological ankle moment with exoskeleton mechanical assistance, we found no NMM controller Gain or Delay settings that yielded changes in metabolic rate. Post hoc analyses revealed weak association at best between exoskeleton and biological mechanics and changes in users’ metabolic rate. Instead, changes in users’ summed ankle joint muscle activity with powered assistance correlated with changes in their metabolic energy use, highlighting the potential to utilize muscle electromyography as a target for on-line optimization in next generation adaptive exoskeleton controllers.« less