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Zhang, Tianlong ; Huang, Zhenghua ; Yang, Tao ; Kong, Haojie ; Luan, Junhua ; Wang, Anding ; Wang, Dong ; Kuo, Way ; Wang, Yunzhi ; Liu, Chain-Tsuan ( , Science)Additive manufacturing is a revolutionary technology that offers a different pathway for material processing and design. However, innovations in either new materials or new processing technologies can seldom be successful without a synergistic combination. We demonstrate an in situ design approach to make alloys spatially modulated in concentration by using laser-powder bed fusion. We show that the partial homogenization of two dissimilar alloy melts—Ti-6Al-4V and a small amount of 316L stainless steel—allows us to produce micrometer-scale concentration modulations of the elements that are contained in 316L in the Ti-6Al-4V matrix. The corresponding phase stability modulation creates a fine scale–modulated β + α′ dual-phase microstructure that exhibits a progressive transformation-induced plasticity effect, which leads to a high tensile strength of ~1.3 gigapascals with a uniform elongation of ~9% and an excellent work-hardening capacity of >300 megapascals. This approach creates a pathway for concentration-modulated heterogeneous alloy design for structural and functional applications.
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Sun, Xun ; Lu, Song ; Xie, Ruiwen ; An, Xianghai ; Li, Wei ; Zhang, Tianlong ; Liang, Chuanxin ; Ding, Xiangdong ; Wang, Yunzhi ; Zhang, Hualei ; et al ( , Materials & Design)