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Abstract The properties of materials and structures typically remain fixed after being designed and manufactured. There is a growing interest in systems with the capability of altering their behaviors without changing geometries or material constitutions, because such reprogrammable behaviors could unlock multiple functionalities within a single design. We introduce an optimization-driven approach, based on multi-objective magneto-mechanical topology optimization, to design magneto-active metamaterials and structures whose properties can be seamlessly reprogrammed by switching on and off the external stimuli fields. This optimized material system exhibits one response under pure mechanical loading, and switches to a distinct response under joint mechanical and magnetic stimuli. We discover and experimentally demonstrate magneto-mechanical metamaterials and metastructures that realize a wide range of reprogrammable responses, including multi-functional actuation responses, adaptable snap-buckling behaviors, switchable deformation modes, and tunable bistability. The proposed approach paves the way for promising applications such as magnetic actuators, soft robots, and energy harvesters. 

Abstract Buckling, a phenomenon historically considered undesirable, has recently been harnessed to enable innovative functionalities in materials and structures. While approaches to achieve specific buckling behaviors are widely studied, tuning these behaviors in fabricated structures without altering their geometry remains a major challenge. Here, we introduce an inverse design approach to tune buckling behavior in magnetically active structures through the variation of applied magnetic stimuli. Our proposed magneto-mechanical topology optimization formulation not only generates the geometry and magnetization distribution of these structures but also informs how the external magnetic fields should be applied to control their buckling behaviors. By utilizing the proposed strategy, we discover magnetically active structures showcasing a broad spectrum of tunable buckling mechanisms, including programmable peak forces and buckling displacements, as well as controllable mechano- and magneto-induced bistability. Furthermore, we experimentally demonstrate that multiple unit designs can be assembled into architectures, resulting in tunable multistability and programmable buckling sequences under distinct applied magnetic fields. By employing a hybrid fabrication method, we manufacture and experimentally validate the generated designs and architectures, confirming their ability to exhibit precisely programmed and tunable buckling behaviors. This research contributes to the advancement of multifunctional materials and structures that harness buckling phenomena, unlocking transformative potential for various applications, including robotics, energy harvesting, and deployable and reconfigurable devices. 

Abstract Mechanotherapy has emerged as a promising treatment for tissue injury. However, existing robots for mechanotherapy are often designed on intuition, lack remote and wireless control, and have limited motion modes. Herein, through topology optimization and hybrid fabrication, wireless magneto‐active soft robots are created that can achieve various modes of programmatic deformations under remote magnetic actuation and apply mechanical forces to tissues in a precise and predictable manner. These soft robots can quickly and wirelessly deform under magnetic actuation and are able to deliver compressing, stretching, shearing, and multimodal forces to the surrounding tissues. The design framework considers the hierarchical tissue‐robot interaction and, therefore, can design customized soft robots for different types of tissues with varied mechanical properties. It is shown that these customized robots with different programmable motions can induce precise deformations of porcine muscle, liver, and heart tissues with excellent durability. The soft robots, the underlying design principles, and the fabrication approach provide a new avenue for developing next‐generation mechanotherapy. 

Abstract Structural color printings have broad applications due to their advantages of long-term sustainability, eco-friendly manufacturing, and ultra-high resolution. However, most of them require costly and time-consuming fabrication processes from nanolithography to vacuum deposition and etching. Here, we demonstrate a new color printing technology based on polymer-assisted photochemical metal deposition (PPD), a room temperature, ambient, and additive manufacturing process without requiring heating, vacuum deposition or etching. The PPD-printed silver films comprise densely aggregated silver nanoparticles filled with a small amount (estimated <20% volume) of polymers, producing a smooth surface (roughness 2.5 nm) even better than vacuum-deposited silver films (roughness 2.8 nm) at ~4 nm thickness. Further, the printed composite films have a much larger effective refractive indexn(~1.90) and a smaller extinction coefficientk(~0.92) than PVD ones in the visible wavelength range (400 to 800 nm), therefore modulating the surface reflection and the phase accumulation. The capability of PPD in printing both ultra-thin (~5 nm) composite films and highly reflective thicker film greatly benefit the design and construction of multilayered Fabry–Perot (FP) cavity structures to exhibit vivid and saturated colors. We demonstrated programmed printing of complex pictures of different color schemes at a high spatial resolution of ~6.5 μm by three-dimensionally modulating the top composite film geometries and dielectric spacer thicknesses (75 to 200 nm). Finally, PPD-based color picture printing is demonstrated on a wide range of substrates, including glass, PDMS, and plastic, proving its broad potential in future applications from security labeling to color displays.