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Structural materials have lagged behind other classes in the use of combinatorial and high-throughput (CHT) methods for rapid screening and alloy development. The dual complexities of composition and microstructure are responsible for this, along with the need to produce bulk-like, defect-free materials libraries. This review evaluates recent progress in CHT evaluations for structural materials. High-throughput computations can augment or replace experiments and accelerate data analysis. New synthesis methods, including additive manufacturing, can rapidly produce composition gradients or arrays of discrete alloys-on-demand in bulk form, and new experimental methods have been validated for nearly all essential structural materials properties. The remaining gaps are CHT measurement of bulk tensile strength, ductility, and melting temperature and production of microstructural libraries. A search strategy designed for structural materials gains efficiency by performing two layers of evaluations before addressing microstructure, and this review closes with a future vision of the autonomous, closed-loop CHT exploration of structural materials. Expected final online publication date for the Annual Review of Materials Science, Volume 51 is August 2021. Please see http://www.annualreviews.org/page/journal/pubdates for revised estimates. 

Quartz is an abundant mineral in Earth's crust whose mechanical behavior plays a significant role in the deformation of the continental lithosphere. However, the viscoplastic rheology of quartz is difficult to measure experimentally at low temperatures without high confining pressures due to the tendency of quartz (and other geologic materials) to fracture under these conditions. Instrumented nanoindentation experiments inhibit cracking even at ambient conditions, by imposing locally high mean stress, allowing for the measurement of the viscoplastic rheology of hard materials over a wide range of temperatures. Here we measure the indentation hardness of four synthetic quartz specimens and one natural quartz specimen with varying water contents over a temperature range of 23°C to 500°C. Yield stress, which is calculated from hardness but is model dependent, is fit to a constitutive flow law for low‐temperature plasticity to estimate the athermal Peierls stress of quartz. Below 500°C, the yield stresses presented here are lower than those obtained by extrapolating a flow law constrained by experiments at higher temperatures irrespective of the applied model. Indentation hardness and yield stress depend weakly on crystallographic orientation but show no dependence on water content.

 

Experimentally quantifying the viscoplastic rheology of olivine at the high stresses and low temperatures of the shallow lithosphere is challenging due to olivine's propensity to deform by brittle mechanisms at these conditions. In this study, we use microscale uniaxial compression tests to investigate the rheology of an olivine single crystal at room pressure and temperature. Pillars with nominal diameters of 1.25 μm were prepared using a focused ion beam milling technique and were subjected to sustained axial stresses of several gigapascal. The majority of the pillars failed after dwell times ranging from several seconds to a few hours. However, several pillars exhibited clear evidence of plastic deformation without failure after 4–8 hr under load. The corresponding creep strain rates are estimated to be on the order of 10⁻⁶to 10⁻⁷ s⁻¹. The uniaxial stresses required to achieve this deformation (4.1–4.4 GPa) are in excellent agreement with complementary data obtained using nanoindentation techniques. Scanning transmission electron microscopy observations indicate that deformation occurred along amorphous shear bands within the deformed pillars. Electron energy loss spectroscopy measurements revealed that the bands are enriched in Fe and depleted in Mg. We propose that inhomogeneities in the cation distribution in olivine concentrate stress and promote the amorphization of the Fe‐rich regions. The time dependence of catastrophic failure events suggests that the amorphous bands must grow to some critical length scale to generate an unstable defect, such as a shear crack.

 

Low-temperature plastic rheology of calcite plays a significant role in the dynamics of Earth's crust. However, it is technically challenging to study plastic rheology at low temperatures because of the high confining pressures required to inhibit fracturing. Micromechanical tests, such as nanoindentation and micropillar compression, can provide insight into plastic rheology under these conditions because, due to the small scale, plastic deformation can be achieved at low temperatures without the need for secondary confinement. In this study, nanoindentation and micropillar compression experiments were performed on oriented grains within a polycrystalline sample of Carrara marble at temperatures ranging from 23 to 175 °C, using a nanoindenter. Indentation hardness is acquired directly from nanoindentation experiments. These data are then used to calculate yield stress as a function of temperature using numerical approaches that model the stress state under the indenter. Indentation data are complemented by uniaxial micropillar compression experiments. Cylindrical micropillars ∼1 and ∼3 μm in diameter were fabricated using a focused ion beam-based micromachining technique. Yield stress in micropillar experiments is determined directly from the applied load and micropillar dimensions. Mechanical data are fit to constitutive flow laws for low-temperature plasticity and compared to extrapolations of similar flow laws from high-temperature experiments. This study also considered the effects of crystallographic orientation on yield stress in calcite. Although there is a clear orientation dependence to plastic yielding, this effect is relatively small in comparison to the influence of temperature.