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ABSTRACT Block copolymers play a vital role in materials science due to their diverse self‐assembly behavior. Traditionally, exploring the block copolymer self‐assembly and associated structure–property relationships involve iterative synthesis, characterization, and theory, which is labor‐intensive both experimentally and computationally. Here, we introduce a versatile, high‐throughput workflow toward materials discovery that integrates controlled polymerization and automated chromatographic separation with a novel physics‐informed machine‐learning algorithm for the rapid analysis of small‐angle X‐ray scattering data. Leveraging the expansive and high‐quality experimental data sets generated by fractionating polymers using automated chromatography, this machine‐learning method effectively reduces data dimensionality by extracting chemical‐independent features from SAXS data. This new approach allows for the rapid and accurate prediction of morphologies without repetitive and time‐consuming manual analysis, achieving out‐of‐sample predictive accuracy of around 95% for both novel and existing materials in the training data set. By focusing on a subset of samples with large predictive uncertainty, only a small fraction of the samples needs to be inspected to further improve accuracy. Collectively, the synergistic combination of controlled synthesis, automated chromatography, and data‐driven analysis creates a powerful workflow that markedly expedites the discovery of structure–property relationships in advanced soft materials. 

Resonant soft X-ray scattering (RSoXS) probes structure with chemical sensitivity that is useful for determining the morphology of multiblock copolymers. However, the hyperspectral scattering data produced by this technique can be challenging to interpret. Here, we use computational scattering simulations to extract the microstructure of a model triblock copolymer from the energy-dependent scattering from RSoXS. An ABC triblock terpolymer formed from poly(4-methylcaprolactone) (P4MCL), poly(2,2,2-trifluoroethylacrylate) (PTFEA), and poly (dodecylacrylate) (PDDA), P4MCL- block -PTFEA- block -PDDA, was synthesized as the model triblock system. Through quantitative evaluation of simulated scattering data from a physics-informed set of candidate structure models against experimental RSoXS data, we find the best agreement with hexagonally packed core–shell cylinders. This result is also consistent with electron-density reconstruction from hard X-ray scattering data evaluated against electron-density maps generated with the same model set. These results demonstrate the utility of simulation-guided scattering analysis to study complex microstructures that are challenging to image by microscopy.