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Mechanical metamaterials are architected manmade materials that allow for unique behaviors not observed in nature, making them promising candidates for a wide range of applications. Existing metamaterials lack tunability as their properties can only be changed to a limited extent after the fabrication. Herein, a new magneto‐mechanical metamaterial is presented that allows great tunability through a novel concept of deformation mode branching. The architecture of this new metamaterial employs an asymmetric joint design using hard‐magnetic soft active materials that permits two distinct actuation modes (bending and folding) under opposite‐direction magnetic fields. The subsequent application of mechanical compression leads to the deformation mode branching where the metamaterial architecture transforms into two distinctly different shapes, which exhibit very different deformations and enable great tunability in properties such as mechanical stiffness and acoustic bandgaps. Furthermore, this metamaterial design can be incorporated with magnetic shape memory polymers with global stiffness tunability, which also allows for the global shift of the acoustic behaviors. The combination of magnetic and mechanical actuations, as well as shape memory effects, impart wide tunable properties to a new paradigm of metamaterials.

 

Deployability, multifunctionality, and tunability are features that can be explored in the design space of origami engineering solutions. These features arise from the shape-changing capabilities of origami assemblies, which require effective actuation for full functionality. Current actuation strategies rely on either slow or tethered or bulky actuators (or a combination). To broaden applications of origami designs, we introduce an origami system with magnetic control. We couple the geometrical and mechanical properties of the bistable Kresling pattern with a magnetically responsive material to achieve untethered and local/distributed actuation with controllable speed, which can be as fast as a tenth of a second with instantaneous shape locking. We show how this strategy facilitates multimodal actuation of the multicell assemblies, in which any unit cell can be independently folded and deployed, allowing for on-the-fly programmability. In addition, we demonstrate how the Kresling assembly can serve as a basis for tunable physical properties and for digital computing. The magnetic origami systems are applicable to origami-inspired robots, morphing structures and devices, metamaterials, and multifunctional devices with multiphysics responses.

 

Abstract Hard-magnetic soft active materials have drawn significant research interest in recent years due to their advantages of untethered, rapid and reversible actuation, and large shape change. These materials are typically fabricated by embedding hard-magnetic particles in a soft matrix. Since the actuation is achieved by transferring the microtorques generated on the magnetic particles by the applied magnetic field to the soft matrix, the actuation depends on the interactions between the magnetic particles and the soft matrix. In this paper, we investigate how such interactions can affect the actuation efficiency by using a micromechanics approach through the representative volume element simulations. The micromechanics reveals that particle rotations play an essential role in determining the actuation efficiency, i.e., the torque transmission efficiency. In particular, a larger local particle rotation in the matrix would reduce the effective actuation efficiency. Micromechanics simulations further show that the efficiency of the torque transmission from the particles to the matrix depends on the particle volume fraction, the matrix modulus, the applied magnetic field strength, as well as the particle shape. Based on the micromechanics simulations, a simple theoretical model is developed to correlate the torque transmission efficiency with the particle volume fraction, the matrix modulus, as well as the applied magnetic field strength. We anticipate this study on the actuation efficiency of hard-magnetic soft active materials would provide optimization and design guidance to the parameter determination for the material fabrication for different applications.