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Abstract The demand for the capacitive sensor has attracted substantial attention in monitoring pressure due to its distinctive design and passive nature with versatile sensing capability. The effectiveness of the capacitive sensor primarily relies on the variation in thickness of the dielectric layer sandwiched between conductive electrodes. Additive manufacturing (AM), a set of advanced fabrication techniques, enables the production of functional electronic devices in a single-step process. Particularly, the 3D printing approach based on photocuring is a tailorable process in which the resin consists of multiple components that deliver essential mechanical qualities with enhanced sensitivity towards targeted measurements. However, the availability of photocurable resin exhibiting essential flexibility and dielectric properties for the UV-curing production process is limited. The necessity of a highly stable and sensitive capacitive sensor demands a photocurable polymer resin with a higher dielectric constant and conductive electrodes. The primary purpose of this study is to design and fabricate a capacitive device composed of novel photocurable Polyvinylidene fluoride (PVDF) resin utilizing an LCD process exhibiting higher resolution with electrodes embedded inside the substrate. The embedded electrode channels in PVDF substrate are filled with conductive silver paste by an injection process. The additively manufactured sensor provides pressure information by means of a change in capacitance of the dielectric material between the electrodes. X-Ray based micro CT-Scan ex-situ analysis is performed to visualize the capacitance based sensor filled with conductive electrodes. The sensor is tested to measure capacitance response with changes in pressure as a function of time that are utilized for sensitivity analysis. This work represents a significant achievement of AM integration in developing efficient and robust capacitive sensors for pressure monitoring or wearable electronic applications. 

Inflammatory Bowel Disease (IBD) is a chronic condition that affects approximately 1.6 million Americans. While current polyphenols for treating IBD can be expensive and cause unwanted side effects, there is an opportunity regarding a new drug/polymer formulation using silymarin and an electrospray procedure. Silymarin is a naturally occurring polyphenolic flavonoid antioxidant that has shown promising results as a pharmacological agent due to its antioxidant and hepatoprotective characteristics. This study aims to produce a drug–polymer complex named the SILS100-Electrofiber complex, using an electrospray system. The vertical set-up of the electrospray system was optimized at a 1:10 of silymarin and Eudragit® S100 polymer to enhance surface area and microfiber encapsulation. The SILS100-Electrofiber complex was evaluated using drug release kinetics via UV Spectrophotometry, Fourier-Transform Infrared Spectroscopy (FTIR), Scanning Electron Microscopy (SEM), and Differential Scanning Calorimetry (DSC). Drug loading, apparent solubility, and antioxidant activity were also evaluated. The study was successful in creating fiber-like encapsulation of the silymarin drug with strand diameters ranging from 5–7 μm, with results showing greater silymarin release in Simulated Intestinal Fluid (SIF) compared to Simulated Gastric Fluid (SGF). Moving forward, this study aims to provide future insight into the formulation of drug–polymer complexes for IBD treatment and targeted drug release using electrospray and microencapsulation.