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Soft deployable structures – unlike conventional piecewise rigid deployables based on hinges and springs – can assume intricate 3‐D shapes, thereby enabling transformative soft robotic and manufacturing technologies. Their virtually infinite degrees of freedom allow precise control over the final shape. The same enabling high dimensionality, however, poses a challenge for solving the inverse problem: fabrication of desired 3D structures requires manufacturing technologies with extensive local actuation and control, and a trial‐and‐error search over a large design space. Both of these shortcomings are addressed by first developing a simplified planar fabrication approach that combines two ingredients: strain mismatch between two layers of a composite shell and kirigami cuts that relieves localized stress. In principle, it is possible to generate targeted 3‐D shapes by designing the appropriate kirigami cuts and the amount of prestretch (without any local control). Second, a data‐driven physics‐guided framework is formulated that reduces the dimensionality of the inverse design problem using autoencoders and efficiently searches through the “latent” parameter space in an active learning approach. The rapid design procedure is demonstrated via a range of target shapes, such as peanuts, pringles, flowers, and pyramids. Experiments and our numerical predictions are found to be in good agreement.

 

The growth of multicellular organisms is a process akin to additive manufacturing where cellular proliferation and mechanical boundary conditions, among other factors, drive morphogenesis. Engineers have limited ability to engineer morphogenesis to manufacture goods or to reconfigure materials comprised of biomass. Herein, a method that uses biological processes to grow and regrow magnetic engineered living materials (mELMs) into desired geometries is reported. These composites containSaccharomyces cerevisiaeand magnetic particles within a hydrogel matrix. The reconfigurable manufacturing process relies on the growth of living cells, magnetic forces, and elastic recovery of the hydrogel. The mELM then adopts a form in an external magnetic field. Yeast within the material proliferates, resulting in 259 ± 14% volume expansion. Yeast proliferation fixes the magnetic deformation, even when the magnetic field is removed. The shape fixity can be up to 99.3 ± 0.3%. The grown mELM can recover up to 73.9 ± 1.9% of the original form by removing yeast cell walls. The directed growth and recovery process can be repeated at least five times. This work enables ELMs to be processed and reprocessed into user‐defined geometries without external material deposition.

 

Fully soft bistable mechanisms have shown extensive applications ranging from soft robotics, wearable devices, and medical tools, to energy harvesting. However, the lack of design and fabrication methods that are easy and potentially scalable limits their further adoption into mainstream applications. Herein, a top–down planar approach is presented by introducing Kirigami‐inspired engineering combined with a pre‐stretching process. Using this method, Kirigami‐Pre‐stretched Substrate‐Kirigami trilayered precursors are created in a planar manner; upon release, the strain mismatch—due to the pre‐stretching of substrate—between layers will induce an out‐of‐plane buckling to achieve targeted 3D bistable structures. By combining experimental characterization, analytical modeling, and finite element simulation, the effect of the pattern size of Kirigami layers and pre‐stretching on the geometry and stability of resulting 3D composites is explored. In addition, methods to realize soft bistable structures with arbitrary shapes and soft composites with multistable configurations are investigated, which may encourage further applications. This method is demonstrated by using bistable soft Kirigami composites to construct two soft machines: (i) a bistable soft gripper that can gently grasp delicate objects with different shapes and sizes and (ii) a flytrap‐inspired robot that can autonomously detect and capture objects.

 

Abstract When an overhand knot tied in an elastic rod is tightened, it can undergo a sudden change in shape through snap buckling. In this article, we use a combination of discrete differential geometry (DDG)-based simulations and tabletop experiments to explore the onset of buckling as a function of knot topology, rod geometry, and friction. In our setup, two open ends of an overhand knot are slowly pulled apart, which leads to snap buckling in the knot loop. We call this phenomenon “inversion” since the loop appears to move dramatically from one side of the knot to the other. This inversion occurs due to the coupling of elastic energy between the braid (the portion of the knot in self-contact) and the loop (the portion of the knot with two ends connected to the braid). A numerical framework is implemented that combines discrete elastic rods with a constraint-based method for frictional contact to explore inversion in overhand knots. The numerical simulation robustly captures inversion in the knot and is found to be in good agreement with experimental results. In order to gain physical insight into the inversion process, we also develop a simplified model of the knot that does not require simulation of self-contact, which allows us to visualize the bifurcation that results in snap buckling. 

The bundling of flagella is known to create a “run” phase, where the bacteria moves in a nearly straight line rather than making changes in direction. Historically, mechanical explanations for the bundling phenomenon intrigued many researchers, and significant advances were made in physical models and experimental methods. Contributing to the field of research, we present a bacteria-inspired centimeter-scale soft robotic hardware platform and a computational framework for a physically plausible simulation model of the multi-flagellated robot under low Reynolds number (∼10 −1 ). The fluid–structure interaction simulation couples the discrete elastic rods algorithm with the method of regularized Stokeslet segments. Contact between two flagella is handled by a penalty-based method. We present a comparison between our experimental and simulation results and verify that the simulation tool can capture the essential physics of this problem. Preliminary findings on robustness to buckling provided by the bundling phenomenon and the efficiency of a multi-flagellated soft robot are compared with the single-flagellated counterparts. Observations were made on the coupling between geometry and elasticity, which manifests itself in the propulsion of the robot by nonlinear dependency on the rotational speed of the flagella. 

Abstract Flagella and cilia are slender structures that serve important functionalities in the microscopic world through their locomotion induced by fluid and structure interaction. With recent developments in microscopy, fabrication, biology, and modeling capability, robots inspired by the locomotion of these organelles in low Reynolds number flow have been manufactured and tested on the micro-and macro-scale, ranging from medical in vivo microbots, microfluidics to macro prototypes. We present a collection of modeling theories, control principles, and fabrication methods for flagellated and ciliary robots.