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Despite their industrial ubiquity, polyolefin‐polyacrylate block copolymers are challenging to synthesize due to the distinct polymerization pathways necessary for respective blocks. This study utilizes MILRad, metal–organic insertion light‐initiated radical polymerization, to synthesize polyolefin‐b‐poly(methyl acrylate) copolymer by combining palladium‐catalyzed insertion–coordination polymerization and atom transfer radical polymerization (ATRP). Brookhart‐type Pd complexes used for the living polymerization of olefins are homolytically cleaved by blue‐light irradiation, generating polyolefin‐based macroradicals, which are trapped with functional nitroxide derivatives forming ATRP macroinitiators. ATRP in the presence of Cu(0), that is, supplemental activators and reducing agents , is used to polymerize methyl acrylate. An increase in the functionalization efficiency of up to 71% is demonstrated in this study by modifying the light source and optimizing the radical trapping condition. Regardless of the radical trapping efficiency, essentially quantitative chain extension of polyolefin‐Br macroinitiator with acrylates is consistently demonstrated, indicating successful second block formation.

 

Photoinduced initiators for continuous activator regeneration atom transfer radical polymerization (PICAR ATRP) using sodium pyruvate and blue light (λ_max = 456 nm) is reported. Water‐soluble oligo(ethylene oxide) methyl ether methacrylate (OEOMA₅₀₀) was polymerized under biologically relevant conditions. Polymerizations were conducted with 1000 ppm (with respect to the monomer) concentrations of CuBr₂, tris(2‐pyridylmethyl)amine, and 1000 ppm or less FeCl₃as a cocatalyst in water. Well‐defined polymers with up to 90% monomer conversion, high molecular weights (M_n > 190,000), and low dispersity (1.14 < Ð < 1.19) were synthesized in less than 60 min. The polymerization rate and dispersity were tuned by varying the concentration of sodium pyruvate (SP), iron, and supporting halide, as well as light intensity. The Cu/Fe dual catalysis provided oxygen tolerance enabling rapid, well‐controlled, aqueous PICAR ATRP of OEOMA₅₀₀without deoxygenation.

 

This work develops the Polyolefin Active‐Ester Exchange (PACE) process to afford well‐defined polyolefin–polyvinyl block copolymers. α‐Diimine Pd^II‐catalyzed olefin polymerizations were investigated through in‐depth kinetic studies in comparison to an analog to establish the critical design that facilitates catalyst activation. Simple transformations lead to a diversity of functional groups forming polyolefin macroinitiators or macro‐mediators for various subsequent controlled polymerization techniques. Preparation of block copolymers with different architectures, molecular weights, and compositions was demonstrated with ring‐opening polymerization (ROP), nitroxide‐mediated polymerization (NMP), and photoiniferter reversible addition–fragmentation chain transfer (PI‐RAFT). The significant difference in the properties of polyolefin–polyacrylamide block copolymers was harnessed to carry out polymerization‐induced self‐assembly (PISA) and study the nanostructure behaviors.

 

Practical synthesis of polyolefin–polyvinyl block copolymers remains a challenge for transition‐metal catalyzed polymerizations. Common approaches functionalize polyolefins for post‐radical polymerization via insertion methods, yet sacrifice the livingness of the olefin polymerization. This work identifies an orthogonal radical/spin coupling technique which affords tandem living insertion and controlled radical polymerization. The broad tolerance of this coupling technique has been demonstrated for diverse radical/spin traps such as 2,2,5‐trimethyl‐4‐phenyl‐3‐azahexane‐3‐nitroxide (TIPNO), 1‐oxyl‐(2,2,6,6‐tetramethylpiperidine) ‐4‐yl‐α‐bromoisobutyrate (TEMPO‐Br), andN‐tert‐butyl‐α‐phenylnitrone (PBN). Subsequent controlled radical polymerization is demonstrated with nitroxide‐mediated polymerization (NMP) and atom transfer radical polymerization (ATRP), yielding polyolefin–polyvinyl di‐ and triblock copolymers (Đ<1.3) with acrylic, vinylic and styrenic segments. These findings highlight radical trapping as an approach to expand the scope of polyolefin‐functionalization techniques to access polyolefin macroinitiators.

 

Efficient transfer of halogen atoms is essential for controlling the growth of polymers in atom transfer radical polymerization (ATRP). The nature of halogens may influence the efficiency of the halogen atom transfer during the activation and deactivation processes. The effect of halogens can be associated with the C–X bond dissociation energy and the affinity of the halogens/halides to the transition metal catalyst. In this paper, we study the effect of halogens (Br vs. Cl) and reaction media in iron-catalyzed ATRP in the presence of halide anions as ligands. In Br-based initiating systems, polymerization of methacrylate monomers was well-controlled whereas Cl-based initiating systems provided limited control over the polymerization. The high affinity of the Cl atom to the iron catalyst renders it less efficient for fast deactivation of growing chains, resulting in polymers with molecular weights higher than predetermined by Δ[M]/[RX] o and with high dispersities. Conversely, Br can be exchanged with higher efficiency and hence provided good control over polymerization. Decreasing the polarity of the reaction medium improved the polymerization control. Polymerizations using ppm levels of the iron catalyst in acetonitrile (a more polar solvent) yielded polymers with larger dispersity values due to the slow rate of deactivation as opposed to the less polar solvent anisole, which afforded well-controlled polymers with dispersity <1.2.