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Metallic thin films offer a platform to experimentally study the dynamics of microstructural evolution, but the required transmission electron microscopy (TEM)-based imaging generates complex images that are challenging to segment and quantify. This work provides a comparative analysis of a new YOLOv8 model and an established U-Net model for bright-field TEM images of polycrystals, employing a framework leveraging physical observables to evaluate performance against two hand-traced benchmark datasets. This methodology obviates the comparison of large, diversely structured, and manually labeled datasets that are required to assess performance on a per-image/per-pixel basis. It is found that the YOLOv8 model, adapted for real-time instance segmentation, has up to 43× faster inferencing (NVIDIA GeForce RTX 4090) compared to U-Net and reconstructs hand-traced grain size distributions (GSDs) with excellent fidelity, finding mean diameter within 3% for grains near an optimal magnification; for grains that deviate from the optimal pixel-diameter, the size of small- (large)-diameter grains is systematically over- (under)-estimated. This is partially mitigated by including scale-aware augmentations during training. Moreover, when the bias is corrected post-inference by a rigid shift in distribution, the YOLOv8 model reproduces ground truth GSDs with exceptional fidelity, with statistical tests indicating <5% probability that the distributions are distinct. Based on ground truth data, calibration curves pertaining to this shift can be constructed for a given model. This issue is not present in the U-Net model’s results, indicating that for quantitative measurements where the true size of objects is of interest, special procedures must be implemented for YOLO-based models.more » « less
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Patrick, Matthew; Rickman, Jeffrey; Barmak, Katayun (, Microscopy and Microanalysis)Free, publicly-accessible full text available July 7, 2026
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Patrick, Matthew J; Asher, Sarah A; Whang, Sylvia I; Ma, Alan J; Rickman, Jeffrey M; Barmak, Katayun (, Microscopy and Microanalysis)Free, publicly-accessible full text available July 1, 2026
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Patrick, Matthew J.; Rohrer, Gregory S.; Chirayutthanasak, Ooraphan; Ratanaphan, Sutatch; Homer, Eric R.; Hart, Gus L. W.; Epshteyn, Yekaterina; Barmak, Katayun (, Acta Materialia)
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