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Polyamide membranes are widely used in reverse osmosis (RO) water treatment, yet the mechanism of interfacial polymerization during membrane formation is not fully understood. In this work, we perform atomistic molecular dynamics simulations to explore the cross-linking of trimesoyl chloride (TMC) and m-phenylenediamine (MPD) monomers at the aqueous–organic interface. Our studies show that the solution interface provides a function of “concentration and dispersion” of monomers for cross-linking. The process starts with rapid cross-linking, followed by slower kinetics. Initially, amphiphilic MPD monomers diffuse in water and accumulate at the solution interface to interact with TMC monomers from the organic phase. As cross-linking progresses, a precross-linked thin film forms, reducing monomer diffusion and reaction rates. However, the structural flexibility of the amphiphilic film, influenced by interfacial fluctuations and mixed interactions with water and the organic solvent at the solution interface, promotes further cross-linking. The solubility of MPD and TMC monomers in different organic solvents (cyclohexane versus n-hexane) affects the cross-linking rate and surface homogeneity, leading to slight variations in the structure and size distribution of subnanopores. Our study of the interfacial polymerization process in explicit solvents is essential for understanding membrane formation in various solvents, which will be crucial for optimal polyamide membrane design. 

This study revealed the effects of incorporating ionic liquid (IL) molecules: 1-ethyl, 1-butyl, and 1-octyl-3-methyl-imidazolium chlorides with different alkyl chain lengths, in interfacial polymerization (IP) on the structure and property (i.e., permeate-flux and salt rejection ratio) relationships of resulting RO membranes. The IL additive was added in the aqueous meta-phenylene diamine (MPD; 0.1% w/v) phase, which was subsequently reacted with trimesoyl chloride (TMC; 0.004% w/v) in the hexane phase to produce polyamide (PA) barrier layer. The structure of resulting free-standing PA thin films was characterized by grazing incidence wide-angle X-rays scattering (GIWAXS), which results were correlated with the performance of thin-film composite RO membranes having PA barrier layers prepared under the same IP conditions. Additionally, the membrane surface properties were characterized by zeta potential and water contact angle measurements. It was found that the membrane prepared by the longer chain IL molecule generally showed lower salt rejection ratio and higher permeation flux, possibly due to the inclusion of IL molecules in the PA scaffold. This hypothesis was supported by the GIWAXS results, where a self-assembled surfactant-like structure formed by IL with the longest aliphatic chain length was detected.