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A multi-axis extrusion-based 3D printer was developed with two printheads configured orthogonally to add counter-gravity printing capability to conventional gantry-based fused deposition modeling. Process settings, including layer height and print speed, could be customized for each printhead. Printheads could be controlled independently to manufacture products with customized spatial properties. The CAD models of products were sliced into at least two segments to prevent collision between printheads and designs. The primary printhead needed to start to create a part of the design as a substrate for the secondary printhead, which began its action when enough space was provided for its motion. Subsequently, the primary printhead could continue constructing on a part built by the secondary printhead.more » « lessFree, publicly-accessible full text available January 29, 2026
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