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1. A Multiscale Simulation Approach for the Mechanical Response of Copper/Nickel Nanofoams With Experimental Validation

   https://doi.org/10.1115/1.4051806  

   Ke, Hang; Loaiza, Alexandra; Jimenez, Andres G.; Bahr, David F.; Mastorakos, Ioannis (January 2022, Journal of Engineering Materials and Technology)

   null (Ed.)

   Abstract Metallic nanofoams, cellular structures consisting of interlinked thin nanowires and empty pores, create low density, high surface area materials. These structures can suffer from macroscopically brittle behavior. In this work, we present a multiscale approach to study and explain the mechanical behavior of metallic nanofoams obtained by an electrospinning method. In this multiscale approach, atomistic simulations were first used to obtain the yield surfaces of different metallic nanofoam cell structures. Then, a continuum plasticity model using finite elements was used to predict the alloy nanofoam's overall strength in compression. The manufactured metallic nanofoams were produced by electrospinning a polymeric non-woven fabric containing metal precursors for alloys of copper–nickel and then thermally processing the fabric to create alloy metallic nanofoams. The nanofoams were tested with nanoindentation. The experimental results suggest that the addition of nickel increases the hardening of the nanofoams. The multiscale simulation modeling results agreed qualitatively with the experiments by suggesting that the addition of the alloying can be beneficial to the hardening behavior of the metallic nanofoams and helps to isolate the effects of alloying from morphological changes in the foam. This behavior was related to the addition of solute atoms that prevent the free dislocation movement and increase the strength of the structure. 

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2. Evolution of microstructure and strength of a high entropy alloy undergoing the strain-induced martensitic transformation

   https://doi.org/10.1016/j.msea.2023.145754  

   Weiss, Jacob; Savage, Daniel J.; Vogel, Sven C.; McWilliams, Brandon A.; Mishra, Rajiv S.; Knezevic, Marko (November 2023, Materials Science and Engineering: A)

   In a recent work, we have reported outstanding strength and work hardening exhibited by a metastable high entropy alloy (HEA), Fe42Mn28Co10Cr15Si5 (in at. %), undergoing the strain-induced martensitic transformation from metastable gamma austenite (γ) to stable epsilon martensite (ε). However, the alloy exhibited poor ductility, which was attributed to the presence of the brittle sigma (σ) phase in its microstructure. The present work reports the evolution of microstructure, strength, and ductility of a similar HEA, Fe38.5Mn20Co20Cr15Si5Cu1.5 (in at. %), designed to suppress the formation of σ phase. A cast and then rolled plate of the alloy was processed into four conditions by annealing for 10 and 30 min at 1100 °C and by friction stir processing (FSP) at tool rotation rates of 150 and 400 revolutions per minute (RPM) to facilitate detailed examinations of variable initial grain structures. Neutron diffraction and electron microscopy were employed to characterize the microstructure and texture evolution. The initial materials had variable grain size but nearly 100% γ structure. Diffusionless strain induced γ→ε phase transformation took place under compression with higher rate initially and slower rate at the later stages of deformation, independent on the initial grain size. The transformation facilitated part of plastic strain accommodation and rapid strain hardening owing to a transformation-induced dynamic Hall-Petch-type barrier effect, increase in dislocation density, and texture. The peak strength of nearly 2 GPa was achieved under compression using the structure created by double pass FSP (150 RPM followed by 150 RPM). Remarkably, the tensile elongation exhibited by the alloy was nearly 20% with fracture surfaces featuring a combination of ductile dimples and cleavage. 

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3. Influence of deformation banding instabilities on small scale yielding of a Mg–Nd alloy revealed by in-situ digital image correlation

   https://doi.org/10.1038/s41598-023-33072-8  

   Vasilev, Evgenii; Wang, Jie; Zhu, Gaoming; Knezevic, Marko (April 2023, Scientific Reports)

   Abstract Propagating deformation bands are observed to accommodate the initial plasticity in an as-extruded Mg–1.5Nd alloy under tension using digital-image-correlation. The propagating bands cause an uncommon plateau in the stress–strain response of the alloy prior to restoring a common decreasing work hardening with further straining. Effects of the deformation banding and underlying plateau in the flow stress on small scale yielding are investigated during low cycle fatigue (LCF) and tension of notched specimens. Alternating formation/disappearance of deformation bands in the gauge section of as-extruded LCF specimens during testing is observed to reduce life compared to annealed specimens exhibiting no instabilities. In contrast, the bands deflect the plastic zone ahead of the notch from the principal plane orthogonal to the applied loading inducing positive effect on toughness of the alloy. 

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4. Necking and drawing of rubber–plastic bilayer laminates

   https://doi.org/10.1039/C8SM00684A  

   Ramachandran, Rahul G.; Hariharakrishnan, S.; Fortunato, Ronald; Abramowitch, Steven D.; Maiti, Spandan; Velankar, Sachin S. (January 2018, Soft Matter)

   We examine the stretching behavior of rubber–plastic composites composed of a layer of styrene–ethylene/propylene–styrene (SEPS) rubber, bonded to a layer of linear low density polyethylene (LLDPE) plastic. Dog-bone shaped samples of rubber, plastic, and rubber–plastic bilayers with rubber : plastic thickness ratio in the range of 1.2–9 were subjected to uniaxial tension tests. The degree of inhomogeneity of deformation was quantified by digital image correlation analysis of video recordings of these tests. In tension, the SEPS layer showed homogeneous deformation, whereas the LLDPE layer showed necking followed by stable drawing owing to its elastoplastic deformation behavior and post-yield strain hardening. Bilayer laminates showed behavior intermediate between the plastic and the rubber, with the degree of necking and drawing reducing as the rubber : plastic ratio increased. A simple model was developed in which the force in the bilayer was taken as the sum of forces in the plastic and the rubber layers measured independently. By applying a mechanical energy balance to this model, the changes in bilayer necking behavior with rubber thickness could be predicted qualitatively. 

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5. Assessing strength of phases in a quadruplex high entropy alloy via high-throughput nanoindentation to clarify origins of strain hardening

   https://doi.org/10.1016/j.matchar.2023.113594  

   Weiss, Jacob; Vasilev, Evgenii; Knezevic, Marko (January 2024, Materials Characterization)

   This paper describes the main findings from an experimental investigation into local and overall strength and fracture behavior of a microstructurally flexible, quadruplex, high entropy alloy (HEA), Fe42Mn28Co10Cr15Si5 (in at%). The alloy consists of metastable face-centered cubic austenite (g), stable hexagonal epsilon martensite (ε), stable body-centered cubic ferrite (a), and stable tetragonal sigma (σ) phases. The overall behavior of the alloy in compression features a great deal of plasticity and strain hardening before fracture. While the contents of diffusion created a and σ phases remain constant during deformation, the fraction of ε increases at the expanse of g due to the diffusionless strain induced γ→ε phase transformation. High-throughput nanoindentation mapping is used to assess the mechanical hardness of individual phases contributing to the plasticity and hardening of the alloy. Increasing the fraction of the dislocated ε phase during deformation due to the transformation is found to act as a secondary source of hardening because g and ε exhibit similar hardness at a given strain level. While these two phases exhibit moderate hardening during plasticity, significant softening is observed in σ owing to the phase fragmentation. While the phase transformation mechanism facilitates accommodation of the plasticity, the primary source of strain hardening in the alloy is the refinement of the structure during the transformation inducing a dynamic Hall-Petch-type barrier effect. Results pertaining to the evolution of microstructure and local behavior of the alloy under compression are presented and discussed clarifying the origins of strain hardening. While good under compression, the alloy poorly behaves under tension. Fracture surfaces after tension feature brittle micromechanisms of fracture. Such behavior is attributed to the presence of the brittle σ phase. 

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