skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.

Explore Research Products in the PAR
It may take a few hours for recently added research products to appear in PAR search results.


  • NSF Public Access
  • Search Results
  • Additive Manufacturing and size-dependent mechanical properties of three-dimensional microarchitected, high-temperature ceramic metamaterials
Title: Additive Manufacturing and size-dependent mechanical properties of three-dimensional microarchitected, high-temperature ceramic metamaterials
3D microarchitected metamaterials exhibit unique, desirable properties influenced by their small length scales and architected layout, unachievable by their solid counterparts and random cellular configurations. However, few of them can be used in high-temperature applications, which could benefit significantly from their ultra-lightweight, ultrastiff properties. Existing high-temperature ceramic materials are often heavy and difficult to process into complex, microscale features. Inspired by this limitation, we fabricated polymer-derived ceramic metamaterials with controlled solid strut size varying from 10-µm scale to a few millimeters with relative densities ranging from as low as 1 to 22%. We found that these high-temperature architected ceramics of identical 3D topologies exhibit size-dependent strength influenced by both strut diameter and strut length. Weibull theory is utilized to map this dependency with varying single strut volumes. These observations demonstrate the structural benefits of increasing feature resolution in additive manufacturing of ceramic materials. Through capitalizing upon the reduction of unit strut volumes within the architecture, high-temperature ceramics could achieve high specific strength with only fraction of the weight of their solid counterparts.  more » « less
Award ID(s):
1727492
PAR ID:
10066503
Author(s) / Creator(s):
; ; ;
Date Published:
Journal Name:
Journal of materials research
Volume:
33
Issue:
3
ISSN:
0884-2914
Page Range / eLocation ID:
360-371
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. ; ; ; ; ; ; ; ; ; (, Materials Horizons)
    Emerging 3D-printed ceramics, though showing unprecedented application potential, are typically vulnerable to fractures and unable to heal at room temperature. By contrast, their natural counterparts, human bones, exhibit extraordinary self-healing capability through the activation of stem cell osteoblasts that precipitate mineralized calluses to enable interfacial healing at body temperature. Inspired by bones, we here employ bacteria as artificial osteoblasts to enable healing of 3D-printed porous ceramics at room temperature. The healing behavior relies on bacteria-initiated precipitation of calcium carbonate crystals to bridge fracture interfaces of ceramics. We show that bacteria-loaded porous ceramics can heal fracture interfaces to restore 100% mechanical strength at room temperature, and the healed strength is not compromised by heating up to 500 C or by corrosion of alkalis and oxidants. The bacteria-assisted healing mechanism is revealed by systematic control experiments, and the healing strength is explained by cohesive fracture modeling. We further incorporate this method into 3D-printed ceramics and demonstrate on-demand healing of ceramic dental crowns, ceramic water membranes, and ceramic lattices, and autonomous healing of ceramic armor. As the first-generation healing mechanism of 3D-printed ceramics, this paradigm is expected to open promising avenues for revolutionizing the low-damage-tolerance nature of existing 3D-printed ceramics. 
    more » « less
  2. ; ; ; ; ; ; ; (, Applied Physics Letters)
    Architected metamaterials have emerged as a central topic in materials science and mechanics, thanks to the rapid development of additive manufacturing techniques, which have enabled artificial materials with outstanding mechanical properties. This Letter seeks to investigate the elastodynamic behavior of octet truss lattices as an important type of architected metamaterials for high effective strength and vibration shielding. We design, fabricate, and experimentally characterize three types of octet truss structures, including two homogenous structures with either thin or thick struts and one hybrid structure with alternating strut thickness. High elastic wave transmission rate is observed for the lattice with thick struts, while strong vibration mitigation is captured from the homogenous octet truss structure with thin struts as well as the hybrid octet truss lattice, though the underlying mechanisms for attenuation are fundamentally different (viscoelasticity induced dampening vs bandgaps). Compressional tests are also conducted to evaluate the effective stiffness of the three lattices. This study could open an avenue toward multifunctional architected metamaterials for vibration shielding with high mechanical strength. 
    more » « less
  3. ; ; ; ; ; (, Functional Composites and Structures)
    Abstract Boron nitride nanotubes (BNNTs) are the perfect candidate for nanofillers in high-temperature multifunctional ceramics due to their high thermal stability, oxidation resistance, good mechanical properties, high thermal conductivity, and radiation shielding. In this paper, 3D printed ceramic nanocomposite with 0.1 wt% of BNNT was prepared by fusing it at high temperatures. Samples were built with three different print directions to study the effect of print layers on mechanical performance along with BNNT addition. Dynamic mechanical analysis is performed to study the length effect of nanoscale reinforcements on the mechanical properties of the printed ceramic composites reporting significant improvements up to 55% in bending strength and 72% in bending modulus with just 0.1 wt% BNNT addition. A 63% thermal diffusivity improvement of ceramic by adding BNNTs is observed using laser flash analysis. The bridging and pull-out effect of nanotubes with a longer aspect ratio was observed with high-resolution microscopy. Such composites’ modeling and simulation approaches are crucial for virtual testing and industrial applications. Understanding the effect of nanoscale synthetic fillers for 3D printed high-temperature ceramics can revolutionize future extreme environment structures. 
    more » « less
  4. ; ; ; ; ; (, Advanced Engineering Materials)
    Advances in vat photopolymerization 3D printing have the potential to significantly improve the production of ceramic materials for electrochemical energy devices. Solid oxide fuel cells (SOFCs) and solid oxide electrolysis cells (SOECs) necessitate high‐resolution ceramic manufacturing methods, as well as precisely controlled porosity (≈20–40%) for optimal gas transport. Achieving a balance between this porosity and mechanical integrity, especially under thermal stress, remains a challenge. Herein, the successful fabrication of porous yttria‐stabilized zirconia (YSZ) ceramics using vat photopolymerization 3D printing is demonstrated, achieving porosities ranging from 6% to 40% and corresponding grain sizes of ≈80–550 nm. It is found that 3D‐printed YSZ with ≈33% porosity exhibited a Weibull modulus ofm = 5.3 and a characteristic strength of over 36 MPa. In the investigation, it is further revealed that these ceramics can withstand thermal shock up to 500 °C, retaining over 70% of their flexural strength. This remarkable performance suggests significant potential for 3D‐printed porous YSZ in SOFCs and SOECs, paving the way for potential improved efficiency, reduced fabrication costs, and innovative designs in these next‐generation clean energy technologies. 
    more » « less
  5. ; ; ; ; ; ; ; ; ; ; et al (, Science)
    Ceramics are an important class of materials with widespread applications because of their high thermal, mechanical, and chemical stability. Computational predictions based on first principles methods can be a valuable tool in accelerating materials discovery to develop improved ceramics. It is essential to experimentally confirm the material properties of such predictions. However, materials screening rates are limited by the long processing times and the poor compositional control from volatile element loss in conventional ceramic sintering techniques. To overcome these limitations, we developed an ultrafast high-temperature sintering (UHS) process for the fabrication of ceramic materials by radiative heating under an inert atmosphere. We provide several examples of the UHS process to demonstrate its potential utility and applications, including advancements in solid-state electrolytes, multicomponent structures, and high-throughput materials screening. 
    more » « less
  • Citation Formats
  • MLA
  • APA
  • Chicago
  • BibTeX
  • Save / Share this Record
  • Send to Email