Polymer films are widely used in various industries, and incorporation of nanofillers into polymer films can give much more versatility in their applications. Polymer/carbon nanotubes (CNTs) composite films with good electrical conductivity can easily find applications in anti‐static or electrostatic discharge (ESD) protection. In the present study, efforts were devoted to investigate novel ultrasound‐assisted twin‐screw extrusion technology on improving the dispersion and distribution of single‐walled carbon nanotubes (SWNTs) in polycarbonate (PC) composites films via extrusion process. As a key processing parameter, effect of screw configuration on the performance of the composite films were systematically studied. Electrical, rheological, morphological and mechanical properties were characterized to illustrate the processing‐structure–property relationship during continuous film casting of PC/SWNTs composites with ultrasound‐assisted twin‐screw extruder. Results indicated that the screw configuration containing more kneading blocks led to better SWNTs dispersion and distribution, while the effect of ultrasound was more prominent in screw design with less kneading blocks.
A series of polymer nanocomposites containing single‐walled carbon nanotubes (SWNTs) are prepared from polymerizable quaternary ammonium surfactants using photo‐polymerization and investigated by means of polarized optical microscopy, small‐angle X‐ray scattering, and rheological measurements. The surfactant monomers with various alkyl chains of nonpolar tails form lyotropic liquid crystalline (LLC) mesophases in aqueous medium with hexagonal packing of cylindrical micelles. The physical adsorption of nonpolar tails of surfactants on the surface of SWNTs results in de‐bundled nanotubes. The LLC phase diagram is investigated as functions of alkyl chain length, concentration, temperature, and SWNTs. As such, addition of SWNTs does not change the hexagonal mesophases but enhances the order–disorder transition temperatures and alters the rheological behaviors. After photo‐polymerization, the microstructures of hexagonal packing are changed while addition of SWNTs does not disrupt the resulting microstructures. The polymerized composites are consistent with both lamellar and gyroid nanostructures and a possible model is proposed to interpret the observed phenomenon. Under the shear flow, the defect‐free monodomain structures are obtained in the LLC phase and subsequently locked in the solid film after polymerization.
more » « less- Award ID(s):
- 1752615
- NSF-PAR ID:
- 10067429
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Macromolecular Chemistry and Physics
- Volume:
- 219
- Issue:
- 17
- ISSN:
- 1022-1352
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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