skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.

Explore Research Products in the PAR
It may take a few hours for recently added research products to appear in PAR search results.


Title: Recyclable thermoset shape memory polymers with high stress and energy output via facile UV-curing
Engineering applications of current thermoset shape memory polymers are limited by three critical issues: demanding fabrication conditions (from 70 to 300 °C temperatures for hours or days), lack of reprocessability or recyclability, and low recovery stress and energy output. To address these problems simultaneously, a new UV curable and vitrimer-based epoxy thermoset shape memory polymer (VSMP) has been synthesized. A 1.1 mm thick VSMP film can be readily cured at room temperature under UV-irradiation (61 mW cm −2 ) in just 80 s. It possesses 36.7 MPa tensile strength, 230 MPa compressive strength, and 3120 MPa modulus at room temperature. It still has a compressive strength of 187 MPa at 120 °C. The covalent adaptable network (CAN) imparts the VSMP with recyclability, as reflected by two effective recycling cycles (>60% recycling efficiency). In addition, the VSMP exhibits good shape memory properties for multiple shape recovery cycles. With 20% compression programming strain, up to 13.4 MPa stable recovery stress and 1.05 MJ m −3 energy output in the rubbery state are achieved. With good mechanical strength, thermal stability, recyclability, and excellent shape memory properties combined with in situ UV-curing capabilities, the new VSMP is a promising multifunctional thermoset for engineering applications.  more » « less
Award ID(s):
1736136
PAR ID:
10072720
Author(s) / Creator(s):
; ;
Date Published:
Journal Name:
Journal of Materials Chemistry A
Volume:
6
Issue:
24
ISSN:
2050-7488
Page Range / eLocation ID:
11479 to 11487
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. ; ; (, Scientific Reports)
    Abstract High-performance lightweight architectures, such as metallic microlattices with excellent mechanical properties have been 3D printed, but they do not possess shape memory effect (SME), limiting their usages for advanced engineering structures, such as serving as a core in multifunctional lightweight sandwich structures. 3D printable self-healing shape memory polymer (SMP) microlattices could be a solution. However, existing 3D printable thermoset SMPs are limited to either low strength, poor stress memory, or non-recyclability. To address this issue, a new thermoset polymer, integrated with high strength, high recovery stress, perfect shape recovery, good recyclability, and 3D printability using direct light printing, has been developed in this study. Lightweight microlattices with various unit cells and length scales were printed and tested. The results show that the cubic microlattice has mechanical strength comparable to or even greater than that of metallic microlattices, good SME, decent recovery stress, and recyclability, making it the first multifunctional lightweight architecture (MLA) for potential multifunctional lightweight load carrying structural applications. 
    more » « less
  2. ; ; ; ; ; ; (, Journal of Composite Materials)
    This study investigates a neoteric approach in manufacturing lunar regolith-filled shape memory vitrimer (SMV) composites for extraterrestrial applications. A SMV with robust mechanical properties was combined with locally available lunar regolith to form a composite material. Fourier Transfer Infrared Spectroscopy (FTIR), Scanning Electron Microscope (SEM), Thermogravimetric Analysis (TGA), and X-ray fluorescence (XRF) were used to characterize the resin, the regolith simulant, and the prepared SMV-regolith composites. We explored conventional synthesis as well as 3D printing methods for manufacturing the composite. Glass fabric-reinforced laminated composites were also prepared to evaluate the impact tolerance and damage healing efficiency. Compressive strength, flexural strength, and impact resistance of the composite were tested at both room and elevated temperatures. A compressive strength of 96.0 MPa and 5.4 MPa were recorded for composite with 40 wt% regolith ratio at room and elevated temperatures, respectively. The glass fabric reinforced SMV-regolith laminate exhibited a bending strength of 232.7 MPa, good impact tolerance under low-velocity impact test, and good healing efficiency up to two damage healing cycles. The 3D printed SMV-regolith composite using a liquid crystal display (LCD)-based printer exhibited a good thermomechanical property with a compressive and tensile strength of 139.16 MPa and 13.99 MPa, respectively, and a good shape memory effect. However, the LCD-based printing using vat-photopolymerization limits the size of the printed samples. Nonetheless, this study shows that utilization of regolith to form advanced composite is possible. SMV regolith composite is a promising material for lunar base applications due to its simple manufacturing process, excellent mechanical properties, and low energy consumption. 
    more » « less
  3. ; ; (, Journal of Polymer Science)
    ABSTRACT Vitrimers with self‐healing, recycling, and remolding capabilities are changing the paradigm for thermoset polymer design. In the past several years, vitrimers that exhibit shape memory effects and are curable by ultraviolet (UV) light have made significant progress in the realm of 4D printing. Herein, we report a molecular dynamics (MD) modeling framework to model UV curable shape memory vitrimers. We used our framework and compared our modeling results with one UV curable shape memory vitrimer found in the literature, bisphenol A glycerolate dimethacrylate. The comparison showed reasonable agreement between the modeling and experimental results in terms of thermomechanical and shape memory properties, along with self‐healing efficiency. It was found that during recycling, it was important for the network to percolate through a majority of the system to get reasonably high recovery stress and recycling efficiency. Once this was achieved, a topological descriptor that was found to represent the compactness of the network was identified as having a very high correlation with recovery stress and recycling efficiency for networks that percolated 70% or more of the monomers in a system. 
    more » « less
  4. ; (, Materials Advances)
    Herein we report a method for the chemical recycling of poly(ethylene terephthalate) (PET) by a three-stage process employing sustainably-sourced organic materials and industrial byproduct sulfur. In this protocol, PET was subject to glycolysis with diethylene glycol to yield low molecular weight oligomers with hydroxyl end groups. The glycolyzed PET (GPET) was then reacted with oleoyl chloride to yield esterified PET (EPET) containing vulcanizable olefin units. The oligomers constituting GPET and EPET were elucidated by MALDI-TOF spectrometry. EPET underwent inverse vulcanization with elemental sulfur (90 wt%) for 35 min or 24 h to yield xPES or mPES, respectively. The composition, thermal, morphological, thermal and mechanical properties were characterized. The composites exhibited good to excellent mechanical properties that were improved significantly by extending the reaction time from 35 min used to prepare xPES (compressive strength = 10.5 MPa, flexural strength = 2.7 MPa) to 24 h used to prepare mPES (compressive strength = 26.9 MPa, flexural strength = 7.7 MPa). Notably, the compressive and flexural strengths of mPES represent 158% and 208% of the values required for residential building foundations made from traditional materials such as ordinary Portland cement. The three-stage approach delineated herein thus represents a way to mediate chemical recycling of waste plastic with green coreagents to yield composites having mechanical properties competitive with existing commercial structural materials. 
    more » « less
  5. ; ; (, Smart Materials and Structures)
    Abstract Damage healing in fiber reinforced thermoset polymer composites has been generally divided into intrinsic healing by the polymer itself and extrinsic healing by incorporation of external healing agent. In this study, we propose to use a hybrid extrinsic-intrinsic self-healing strategy to heal delamination in laminated composite induced by low velocity impact. Especially, we propose to use an intrinsic self-healing thermoset vitrimer as an external healing agent, to heal delamination in laminated thermoset polymer composites. To this purpose, we designed and synthesized a new vitrimer, machined it into powders, and strategically sprayed a layer of vitrimer powders at the interface between the laminas during manufacturing. Also, a thermoset shape memory polymer with fire-proof property was used as the matrix. As a result, incorporation of about 3% by volume of vitrimer powders made the laminate exhibit multifunctionalities such as repeated delamination healing, excellent shape memory effect, improved toughness and impact tolerance, and decent fire-proof properties. In particular, the novel vitrimer powder imparted the laminate with first cycle and second cycle delamination healing efficiencies of 98.06% and 85.93%, respectively. The laminate also exhibited high recovery stress of 65.6 MPa. This multifunctional composite laminate has a great potential in various engineering applications, for example, actuators, robotics, deployable structures, and smart fire-proof structures. 
    more » « less
  • Citation Formats
  • MLA
  • APA
  • Chicago
  • BibTeX
  • Save / Share this Record
  • Send to Email