Abstract To reduce injury in physical human–robot interactions (pHRIs), a common practice is to introduce compliance to joints or arm of a robotic manipulator. In this paper, we present a robotic arm made of parallel guided beams whose stiffness can be continuously tuned by morphing the shape of the cross section through two four-bar linkages actuated by servo motors. An analytical lateral stiffness model is derived based on the pseudo-rigid-body model and validated by experiments. A physical prototype of a three-armed manipulator is built. Extensive stiffness and impact tests are conducted, and the results show that the stiffness of the robotic arm can be changed up to 3.6 times at a morphing angle of 37 deg. At an impact velocity of 2.2 m/s, the peak acceleration has a decrease of 19.4% and a 28.57% reduction of head injury criteria (HIC) when the arm is tuned from the high stiffness mode to the low stiffness mode. These preliminary results demonstrate the feasibility to reduce impact injury by introducing compliance into the robotic link and that the compliant link solution could be an alternative approach for addressing safety concerns of physical human–robot interactions.
more »
« less
A Variable Stiffness Robotic Arm Using Linearly Actuated Compliant Parallel Guided Mechanism
This paper details the mechanical design and control of a human safety robotic arm with variable stiffness, starting from conceptual design to prototype. The mechanism designed is based on parallel guided beam with a roller slider actuated by a power screw and a DC motor with an encoder for position feedback. Unlike conventional robotic systems that control the stiffness in joints, this design introduces compliance to the robotic arm link itself. By controlling the slider position, the effective length of the link can be adjusted to provide the necessary stiffness change. A PID position controller is employed and the position accuracy is experimentally evaluated. The stiffness variation of the prototype is validated by experiments and FEA simulation. The overall stiffness change achieved is 20-fold.
more »
« less
- Award ID(s):
- 1637656
- NSF-PAR ID:
- 10104539
- Date Published:
- Journal Name:
- IFToMM Symposium on Mechanism Design for Robotics
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
more » « less
Abstract Robotically assisted painting is widely used for spray and dip applications. However, use of robots for coating substrates using a roller applicator has not been systematically investigated. We showed for the first time, a generic robot arm-supported approach to painting engineering substrates using a roller with a constant force at an accurate joint step, while retaining compliance and thus safety. We optimized the robot design such that it is able to coat the substrate using a roller with a performance equivalent to that of a human applicator. To achieve this, we optimized the force, frequency of adjustment, and position control parameters of robotic design. A framework for autonomous coating is available at
https://github.com/duyayun/Vision-and-force-control-automonous-painting-with-rollers ; users are only required to provide the boundary coordinates of surfaces to be coated. We found that robotically- and human-painted panels showed similar trends in dry film thickness, coating hardness, flexibility, impact resistance, and microscopic properties. Color profile analysis of the coated panels showed non-significant difference in color scheme and is acceptable for architectural paints. Overall, this work shows the potential of robot-assisted coating strategy using roller applicator. This could be a viable option for hazardous area coating, high-altitude architectural paints, germs sanitization, and accelerated household applications. -
Abstract In this paper, we study the effects of mechanical compliance on safety in physical human–robot interaction (pHRI). More specifically, we compare the effect of joint compliance and link compliance on the impact force assuming a contact occurred between a robot and a human head. We first establish pHRI system models that are composed of robot dynamics, an impact contact model, and head dynamics. These models are validated by Simscape simulation. By comparing impact results with a robotic arm made of a compliant link (CL) and compliant joint (CJ), we conclude that the CL design produces a smaller maximum impact force given the same lateral stiffness as well as other physical and geometric parameters. Furthermore, we compare the variable stiffness joint (VSJ) with the variable stiffness link (VSL) for various actuation parameters and design parameters. While decreasing stiffness of CJs cannot effectively reduce the maximum impact force, CL design is more effective in reducing impact force by varying the link stiffness. We conclude that the CL design potentially outperforms the CJ design in addressing safety in pHRI and can be used as a promising alternative solution to address the safety constraints in pHRI.more » « less
-
more » « less
Abstract Flexible grippers can provide fine grasping and manipulation to various objects and environment interactions. However, most current mechanisms can not change the stiffness in a short time, which limits the application scenario of the flexible grippers. This paper presents a novel variable stiffness robotic finger that can adapt to soft and rigid gripping objects by continuously changing its stiffness over a wide range in a short period of time. The principle is to change the second area moment of inertia of the finger by changing the filling ratio of the cavity between two parallel beams. A complete theoretical stiffness model is developed and compared with the finite element analysis (FEA) model. Effects of multiple design parameters on finger stiffness performance are compared and analyzed, and the accuracy of the theoretical model is verified, with a maximum error of less than 6.5%. The performance of the finger is further evaluated through an experimental prototype, which proved that the finger can safely perform a wide range of daily object-grasping tasks with adaptable compliance. The proposed stiffness-varying mechanism can adjust stiffness in a short time with a very large ratio (around 1:37). The design provides a new direction in developing variable-stiffness robotic grippers for flexible grasping.
-
more » « less
We investigate how robotic camera systems can offer new capabilities to computer-supported cooperative work through the design, development, and evaluation of a prototype system called Periscope. With Periscope, a local worker completes manipulation tasks with guidance from a remote helper who observes the workspace through a camera mounted on a semi-autonomous robotic arm that is co-located with the worker. Our key insight is that the helper, the worker, and the robot should all share responsibility of the camera view-an approach we call shared camera control. Using this approach, we present a set of modes that distribute the control of the camera between the human collaborators and the autonomous robot depending on task needs. We demonstrate the system's utility and the promise of shared camera control through a preliminary study where 12 dyads collaboratively worked on assembly tasks. Finally, we discuss design and research implications of our work for future robotic camera systems that facilitate remote collaboration.
- Free Publicly Accessible Full Text
-
Accepted Manuscript1.0
- Conference Paper:
- https://doi.org/https://doi.org/10.1007/978-3-030-00365-4_5
