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Commercially available fused deposition modeling (FDM) printers have yet to bridge the gap between printing soft, flexible materials and printing hard, rigid materials. This work presents a custom printer solution, based on open-source hardware and software, which allows a user to print both flexible and rigid polymer materials. The materials printed include NinjaFlex, SemiFlex, acrylonitrile-butadiene-styrene (ABS), Nylon, and Polycarbonate. In order to print rigid materials, a custom, high-temperature heated bed was designed to act as a print stage. Additionally, high temperature extruders were included in the design to accommodate the printing requirements of both flexible and rigid filaments. Across 25 equally spaced points on the print plate, the maximum temperature difference between any two points on the heated bed was found to be ∼9°C for a target temperature of 170°C. With a uniform temperature profile across the plate, functional prints were achieved in each material. The print quality varied, dependent on material; however, the standard deviation of layer thicknesses and size measurements of the parts were comparable to those produced on a Zortrax M200 printer. After calibration and further process development, the custom printer will be integrated into the NEXUS system — a multiscale additive manufacturing instrument with integrated 3D printing and robotic assembly (NSF Award #1828355).
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Desktop Electrospinning: A Single Extruder 3D Printer for Producing Rigid Plastic and Electrospun Textiles
Abstract: We present a new type of 3D printer that combines rigid plastic printing with melt electrospinning? a technique that uses electrostatic forces to create thin fibers from a molten polymer. Our printer enables custom-shaped textile sheets (similar in feel to wool felt) to be produced alongside rigid plastic using a single material (i.e., PLA) in a single process. We contribute open-source firmware, hardware specifications, and printing parameters to achieve melt electrospinning. Our approach offers new opportunities for fabricating interactive objects and sensors that blend the flexibility, absorbency and softness of produced electrospun textiles with the structure and rigidity of hard plastic for actuation, sensing, and tactile experiences.
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- Award ID(s):
- 1718651
- PAR ID:
- 10113186
- Date Published:
- Journal Name:
- Proceedings of the 2019 CHI Conference on Human Factors in Computing Systems
- Page Range / eLocation ID:
- Paper 204
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Conference Paper:
- https://doi.org/10.1145/3290605.3300434
