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Porous nanoscale carbonaceous materials are widely employed for catalysis, separations, and electrochemical devices where device performance often relies upon specific and well-defined regular feature sizes. The use of block polymers as templates has enabled affordable and scalable production of diverse porous carbons. However, popular carbon preparations use equilibrating micelles which can change dimensions in response to the processing environment. Thus, polymer methods have not yet demonstrated carbon nanomaterials with constant average template diameter and tailored wall thickness. In contrast, persistent micelle templates (PMTs) use kinetic control to preserve constant micelle template diameters, and thus PMT has enabled constant pore diameter metrics. With PMT, the wall thickness is independently adjustable via the amount of material precursor added to the micelle templates. Previous PMT demonstrations relied upon thermodynamic barriers to inhibit chain exchange while in solution, followed by rapid evaporation and cross-linking of material precursors to mitigate micelle reorganization once the solvent evaporated. It is shown here that this approach, however, fails to deliver kinetic micelle control when used with slowly cross-linking material precursors such as those for porous carbons. A new modality for kinetic control over micelle templates, glassy-PMTs, is shown using an immobilized glassy micelle core composed of polystyrene (PS). Although PS based polymers have been used to template carbon materials before, all prior reports included plasticizers that prevented kinetic micelle control. Here the key synthetic conditions for carbon materials with glassy-PMT control are enumerated, including dependencies upon polymer block selection, block molecular mass, solvent selection, and micelle processing timeline. The use of glassy-PMTs also enables the direct observation of micelle cores by TEM which are shown to be commensurate with template dimensions. Glassy-PMTs are thus robust and insensitive to material processing kinetics, broadly enabling tailored nanomaterials with diverse chemistries.
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Widely tunable persistent micelle templates via homopolymer swelling
The combination of precision control with wide tunability remains a challenge for the fabrication of porous nanomaterials suitable for studies of nanostructure–behavior relationships. Polymer micelle templates broadly enable porous materials, however micelle equilibration hampers independent pore and wall size control. Persistent micelle templates (PMT) have emerged as a kinetic controlled platform that uniquely decouples the control of pore and wall dimensions. Here, chain exchange is inhibited to preserve a constant template dimension (pore size) despite the shifting equilibrium while materials are added between micelles. Early PMT demonstrations were synthesis intensive with limited 1–1.3× pore size tuning for a given polymer. Here we demonstrate PMT swelling with homopolymer enables 1–3.2× (13.3–41.9 nm) pore size variation while maintaining a monomodal distribution with up to 250 wt% homopolymer, considerably higher than the ∼90 wt% limit found for equilibrating micelles. These swollen PMTs enabled nanomaterial series with constant pore size and precision varied wall-thickness. Kinetic size control here is unexpected since the homopolymer undergoes dynamic exchange between micelles. The solvent selection influenced the time window before homopolymer phase separation, highlighting the importance of considering homopolymer–solvent interactions. This is the first PMT demonstration with wide variation of both the pore and wall dimensions using a single block polymer. Lastly this approach was extended to a 72 kg mol −1 block polymer to enable a wide 50–290 nm range of tunable macropores. Here the use of just two different block polymers and one homopolymer enabled wide ranging pore sizes spanning from 13.3–290 nm (1–22×).
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- Award ID(s):
- 1752615
- PAR ID:
- 10130905
- Date Published:
- Journal Name:
- Soft Matter
- Volume:
- 15
- Issue:
- 26
- ISSN:
- 1744-683X
- Page Range / eLocation ID:
- 5193 to 5203
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1039/c9sm00484j
