Reinforcing composite materials with carbon nanotubes (CNTs) has the potential to improve mechanical and/or multifunctional properties due to their nano-size. Research has been done on using CNTs to reinforce the interlaminar strength of carbon fiber reinforced composites (CFRPs), but most of the previous work is about randomly oriented carbon nanotubes. Currently, one of the main challenges regarding CNT integration into polymers is mitigating their agglomeration and controlling their dispersion in the polymer matrix. By aligning CNTs with an external field, more tailored structure control can be achieved, and a better understanding of how CNT agglomeration and dispersion relate to external field application and CNT concentration is needed. In this work, we studied the effects of magnetic field magnitude, CNT concentration, and matrix viscosity on CNT agglomeration and morphology. We measured the fracture toughness reinforcement of epoxy-CNT nanocomposites at various CNT concentrations (0.1 vol.% and 0.5 vol.%), magnetic field magnitudes (no field, 180 G, and 300 G), and matrix viscosities (older epoxy-hardener system with higher viscosity and newer epoxy-hardener system with lower viscosity). Our results demonstrated that aligning CNTs with a magnetic field can lead to extra reinforcement when compared to using randomly oriented CNTs if the field magnitude, CNT concentration, and matrix viscosity are selected accordingly. The maximum fracture toughness reinforcement achieved with the higher viscosity epoxy-hardener system (~72%) was with 0.5 vol.% of CNTs with a 180 G field, whereas the maximum reinforcement with the lower viscosity epoxy-hardener system (~62%) was observed for the samples fabricated with 0.1 vol.% of randomly oriented CNTs. COMSOL simulations were also conducted to understand the behavior of CNT agglomeration and alignment at different field magnitudes and CNT concentrations, and were compared with the experimental results. To maximize CNT reinforcement, more work needs to be conducted to address the challenge of CNT agglomeration and dispersion control in a polymer matrix, such as a more in-depth study of how different field magnitudes affect fracture toughness improvement and new methods to improve CNT dispersion.
more »
« less
Effect of diazotization and magnetic assembly on CNT dispersion observed with hardness and modulus measurement of their epoxy composite of low CNT volume fraction
Polymer composites with small amount of CNTs (< 5 wt%) have been studied as a light-weight wear-resistant material with low friction, among other applications, but their modulus improvement often plateaus or diminishes with increasing CNT fraction due to agglomeration. Here, polymer nanocomposites were fabricated with randomly oriented or aligned CNTs across their volume (up to 5 mm length) by CNT surface diazotization and by static magnetic field application (400 G for 40 min). With the improved CNT dispersion and thus less agglomeration, the reduced moduli of PNCs stayed improved with addition of up to 1 vol% (or 1.3 wt%) of CNTs. In this work, the PNCs with randomly oriented CNTs exhibited higher stiffness than the PNCs with magnetically aligned and assembled CNTs, indicating again the negative effect of CNT agglomeration on stiffness. In future, other CNT structuring methods with controlled inter-CNT contacts will be conducted to dissociate alignment from local agglomeration of CNTs and thus to simultaneously improve hardness and modulus of PNCs with small CNT addition.
more »
« less
- Award ID(s):
- 1844670
- NSF-PAR ID:
- 10131361
- Date Published:
- Journal Name:
- Journal of nanoparticle research
- Volume:
- 21
- Issue:
- 12
- ISSN:
- 1572-896X
- Page Range / eLocation ID:
- 270
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Organization of carbon nanotubes (CNTs) within epoxy matrices can be effectively achieved using magnetic field application. In our previous experimental work, multi-walled CNTs were magnetized, diazotized, and magnetically aligned to form aligned CNT-epoxy composites. While effective toughness improvement was experimentally observed with small CNT addition, more understanding about magnetic assembly of CNTs is desired, to effectively complete CNT assembly before the epoxy cures and also to avoid re-agglomeration of CNTs. In this work, assembly behaviors of ellipsoid particles, that simulate CNT bundles, in a fluid domain, that simulates the epoxy matrix, under the static magnetic field are being studied. Higher ellipsoid aspect ratio was observed to be effective to decrease the magnetic assembly time, while some ellipsoid lower aspect ratio and larger original ellipsoid separate distance combination prevented their magnetic assembly. When assembly is achieved, the assembly time was observed to be much smaller (<0.1 second) than the currently dedicated assembly time in our experiments (~10s of minutes). Further studies with more ellipsoids, varying ellipsoid positions, and increasing magnetic field strength are planned in future.more » « less
-
null (Ed.)Background:: Sandwich structures are progressively being used in various engineering applications due to the superior bending-stiffness-to-weight ratio of these structures. We adapted a novel technique to incorporate carbon nanotubes (CNTs) and polyhedral oligomeric silsesquioxanes (POSS) into a sandwich composite structure utilizing a sonochemical and high temperature vacuum assisted resin transfer molding technique. Objective:: The objective of this work was to create a sandwich composite structure comprised of a nanophased foam core and reinforced nanophased face sheets, and to examine the thermal and mechanical properties of the structure. To prepare sandwich structure, POSS nanoparticles were sonochemically attached to CNTs and dispersed in a high temperature resin system to make the face sheet materials and also coated on expandable thermoplastic microspheres for the fabrication of foam core materials. Method:: The nanophased foam core was fabricated with POSS infused thermoplastic microspheres (Expancel) using a Tetrahedron MTP-14 programmable compression molder. The reinforced nanophased face sheet were fabricated by infusing POSS coated CNT in epoxy resin and then curing into a compression stainless steel mold. Result:: Thermal analysis of POSS-infused thermoplastic microspheres foam (TMF) showed an increase in thermal stability in both nitrogen and oxygen atmospheres, 19% increase in thermal residue were observed for 4 wt% GI-POSS TMF compared to neat TMF. Quasi-static compression results indicated significant increases (73%) in compressive modulus, and an increase (5%) in compressive strength for the 1 wt% EC-POSS/CNTs resin system. The nanophased sandwich structure constructed from the above resin system and the foam core system displayed an increase (9%) in modulus over the neat sandwich structure. Conclusion:: The incorporation of POSS-nanofillier in the foam core and POSS-coated nanotubes in the face sheet significantly improved the thermal and mechanical properties of sandwich structure. Furthermore, the sandwich structure that was constructed from nanophased resin system showed an increase in modulus, with buckling in the foam core but no visible cracking.more » « less
-
Carbon nanotube (CNT)/epoxy nanocomposites have a great potential of possessing many advanced properties. However, the homogenization of CNT dispersion is still a great challenge in the research field of nanocomposites. This study applied a novel dispersion agent, carboxymethyl cellulose (CMC), to functionalize CNTs and improve CNT dispersion in epoxy. The effectiveness of the CMC functionalization was compared with mechanical mixing and a commonly used surfactant, sodium dodecylbenzene sulfonate (NaDDBS), regarding dispersion, mechanical and corrosion properties of CNT/epoxy nanocomposites with three different CNT concentrations (0.1%, 0.3% and 0.5%). The experimental results of Raman spectroscopy, particle size analysis and transmission electron microscopy showed that CMC functionalized CNTs reduced CNT cluster sizes more efficiently than NaDDBS functionalized and mechanically mixed CNTs, indicating a better CNT dispersion. The peak particle size of CMC functionalized CNTs reduced as much as 54% (0.1% CNT concentration) and 16% (0.3% CNT concentration), compared to mechanical mixed and NaDDBS functionalized CNTs. Because of the better dispersion, it was found by compressive tests that CNT/epoxy nanocomposites with CMC functionalization resulted in 189% and 66% higher compressive strength, 224% and 50% higher modulus of elasticity than those with mechanical mixing and NaDDBS functionalization respectively (0.1% CNT cencentration). In addition, electrochemical corrosion tests also showed that CNT/epoxy nanocomposites with CMC functionalization achieved lowest corrosion rate (0.214 mpy), the highest corrosion resistance (201.031 Ω·cm2), and the lowest porosity density (0.011%).more » « less
-
more » « less
Soft robots, with their agile locomotion and responsiveness to environment, have attracted great interest in recent years. Liquid crystal elastomers (LCEs), known for their reversible and anisotropic deformation, are promising candidates as embedded intelligent actuators in soft robots. So far, most studies on LCEs have focused on achieving complex deformation in thin films over centimeter‐scale areas with relatively small specific energy densities. Herein, using an extrusion process, meter‐long LCE composite filaments that are responsive to both infrared light and electrical fields are fabricated. In the composite filaments, a small quantity of cellulose nanocrystals (CNCs) is incorporated to facilitate the alignment of liquid crystal molecules along the long axis of the filament. Up to 2 wt% carbon nanotubes (CNTs) is introduced into a LCE matrix without aggregation, which in turn greatly improves the mechanical property of filaments and their actuation speed, where the Young's modulus along the long axis reaches 40 MPa, the electrothermal response time is within 10 s. The maximum work capacity is 38 J kg−1with 2 wt% CNT loading. Finally, shape transformation and locomotion in several soft robotics systems achieved by the dual‐responsive LCE/CNT composite filament actuators are demonstrated.
- Free Publicly Accessible Full Text
-
Accepted Manuscript1.0
- Journal Article:
- https://doi.org/s11051-019-4697-9
