Reinforcing composite materials with carbon nanotubes (CNTs) has the potential to improve mechanical and/or multifunctional properties due to their nano-size. Research has been done on using CNTs to reinforce the interlaminar strength of carbon fiber reinforced composites (CFRPs), but most of the previous work is about randomly oriented carbon nanotubes. Currently, one of the main challenges regarding CNT integration into polymers is mitigating their agglomeration and controlling their dispersion in the polymer matrix. By aligning CNTs with an external field, more tailored structure control can be achieved, and a better understanding of how CNT agglomeration and dispersion relate to external field application and CNT concentration is needed. In this work, we studied the effects of magnetic field magnitude, CNT concentration, and matrix viscosity on CNT agglomeration and morphology. We measured the fracture toughness reinforcement of epoxy-CNT nanocomposites at various CNT concentrations (0.1 vol.% and 0.5 vol.%), magnetic field magnitudes (no field, 180 G, and 300 G), and matrix viscosities (older epoxy-hardener system with higher viscosity and newer epoxy-hardener system with lower viscosity). Our results demonstrated that aligning CNTs with a magnetic field can lead to extra reinforcement when compared to using randomly oriented CNTs if the field magnitude, CNT concentration, and matrix viscosity are selected accordingly. The maximum fracture toughness reinforcement achieved with the higher viscosity epoxy-hardener system (~72%) was with 0.5 vol.% of CNTs with a 180 G field, whereas the maximum reinforcement with the lower viscosity epoxy-hardener system (~62%) was observed for the samples fabricated with 0.1 vol.% of randomly oriented CNTs. COMSOL simulations were also conducted to understand the behavior of CNT agglomeration and alignment at different field magnitudes and CNT concentrations, and were compared with the experimental results. To maximize CNT reinforcement, more work needs to be conducted to address the challenge of CNT agglomeration and dispersion control in a polymer matrix, such as a more in-depth study of how different field magnitudes affect fracture toughness improvement and new methods to improve CNT dispersion.
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Effect of Carboxymethyl Cellulose (CMC) Functionalization on Dispersion, Mechanical, and Corrosion Properties of CNT/Epoxy Nanocomposites
Carbon nanotube (CNT)/epoxy nanocomposites have a great potential of possessing many advanced properties. However, the homogenization of CNT dispersion is still a great challenge in the research field of nanocomposites. This study applied a novel dispersion agent, carboxymethyl cellulose (CMC), to functionalize CNTs and improve CNT dispersion in epoxy. The effectiveness of the CMC functionalization was compared with mechanical mixing and a commonly used surfactant, sodium dodecylbenzene sulfonate (NaDDBS), regarding dispersion, mechanical and corrosion properties of CNT/epoxy nanocomposites with three different CNT concentrations (0.1%, 0.3% and 0.5%). The experimental results of Raman spectroscopy, particle size analysis and transmission electron microscopy showed that CMC functionalized CNTs reduced CNT cluster sizes more efficiently than NaDDBS functionalized and mechanically mixed CNTs, indicating a better CNT dispersion. The peak particle size of CMC functionalized CNTs reduced as much as 54% (0.1% CNT concentration) and 16% (0.3% CNT concentration), compared to mechanical mixed and NaDDBS functionalized CNTs. Because of the better dispersion, it was found by compressive tests that CNT/epoxy nanocomposites with CMC functionalization resulted in 189% and 66% higher compressive strength, 224% and 50% higher modulus of elasticity than those with mechanical mixing and NaDDBS functionalization respectively (0.1% CNT cencentration). In addition, electrochemical corrosion tests also showed that CNT/epoxy nanocomposites with CMC functionalization achieved lowest corrosion rate (0.214 mpy), the highest corrosion resistance (201.031 Ω·cm2), and the lowest porosity density (0.011%).
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- Award ID(s):
- 1750316
- PAR ID:
- 10406477
- Date Published:
- Journal Name:
- Chinese Journal of Polymer Science
- ISSN:
- 0256-7679
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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