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1. The role of analyte concentration in accelerated reaction rates in evaporating droplets

   https://doi.org/10.1039/d3sc00259d  

   Chen, Casey J.; Williams, Evan R. (May 2023, Chemical Science)

   Accelerated reactions in microdroplets have been reported for a wide range of reactions with some microdroplet reactions occurring over a million times faster than the same reaction in bulk solution. Unique chemistry at the air–water interface has been implicated as a primary factor for accelerated reaction rates, but the role of analyte concentration in evaporating droplets has not been as well studied. Here, theta-glass electrospray emitters and mass spectrometry are used to rapidly mix two solutions on the low to sub-microsecond time scale and produce aqueous nanodrops with different sizes and lifetimes. We demonstrate that for a simple bimolecular reaction where surface chemistry does not appear to play a role, reaction rate acceleration factors are between 10 2 and 10 7 for different initial solution concentrations, and these values do not depend on nanodrop size. A rate acceleration factor of 10 7 is among the highest reported and can be attributed to concentration of analyte molecules, initially far apart in dilute solution, but brought into close proximity in the nanodrop through evaporation of solvent from the nanodrops prior to ion formation. These data indicate that analyte concentration phenomenon is a significant factor in reaction acceleration where droplet volume throughout the experiment is not carefully controlled. 

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2. Heterogeneous catalysis by ultra-small bimetallic nanoparticles surpassing homogeneous catalysis for carbon–carbon bond forming reactions

   https://doi.org/10.1039/d0nr04105j  

   Norouzi, Nazgol; Das, Mrinmoy K.; Richard, Alexander J.; Ibrahim, Amr A.; El-Kaderi, Hani M.; El-Shall, M. Samy (October 2020, Nanoscale)

   null (Ed.)

   Palladium catalyzed cross-coupling reactions represent a significant advancement in contemporary organic synthesis as these reactions are of strategic importance in the area of pharmaceutical drug discovery and development. Supported palladium-based catalysts are highly sought-after in carbon–carbon bond forming catalytic processes to ensure catalyst recovery and reuse while preventing product contamination. This paper reports the development of heterogeneous Pd-based bimetallic catalysts supported on fumed silica that have high activity and selectivity matching those of homogeneous catalysts, eliminating the catalyst's leaching and sintering and allowing efficient recycling of the catalysts. Palladium and base metal (Cu, Ni or Co) contents of less than 1.0 wt% loading are deposited on a mesoporous fumed silica support (surface area SA BET = 350 m 2 g −1 ) using strong electrostatic adsorption (SEA) yielding homogeneously alloyed nanoparticles with an average size of 1.3 nm. All bimetallic catalysts were found to be highly active toward Suzuki cross-coupling (SCC) reactions with superior activity and stability for the CuPd/SiO 2 catalyst. A low CuPd/SiO 2 loading (Pd: 0.3 mol%) completes the conversion of bromobenzene and phenylboronic acid to biphenyl in 30 minutes under ambient conditions in water/ethanol solvent. In contrast, monometallic Pd/SiO 2 (Pd: 0.3 mol%) completes the same reaction in three hours under the same conditions. The combination of Pd with the base metals helps in retaining the Pd 0 status by charge donation from the base metals to Pd, thus lowering the activation energy of the aryl halide oxidative addition step. Along with its exceptional activity, CuPd/SiO 2 exhibits excellent recycling performance with a turnover frequency (TOF) of 280 000 h −1 under microwave reaction conditions at 60 °C. Our study demonstrates that SEA is an excellent synthetic strategy for depositing ultra-small Pd-based bimetallic nanoparticles on porous silica for SCC. This avenue not only provides highly active and sintering-resistant catalysts but also significantly lowers Pd contents in the catalysts without compromising catalytic activity, making the catalysts very practical for large-scale applications. 

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3. Mechanochemical in Situ Encapsulation of Palladium in Covalent Organic Frameworks

   https://doi.org/10.1021/acssuschemeng.4c04003  

   Brown, Normanda; Zhang, Qingsong; Alsudairy, Ziad; Dun, Chaochao; Nailwal, Yogendra; Campbell, Allea; Harrod, Chelsea; Chen, Linfeng; Williams, Spirit; Urban, Jeffrey J; et al (September 2024, ACS Sustainable Chemistry & Engineering)

   Palladium-encapsulated covalent organic frameworks (Pd/COFs) have garnered enormous attention in heterogeneous catalysis. However, the dominant ex situ encapsulation synthesis is tedious (multistep), time-consuming (typically 4 days or more), and involves the use of noxious solvents. Here we develop a mechanochemical in situ encapsulation strategy that enables the one-step, timeefficient, and environmentally benign synthesis of Pd/COFs. By ball milling COF precursors along with palladium acetate (Pd(OAc)2) in one pot under air at room temperature, Pd/COF hybrids were readily synthesized within an hour, exhibiting high crystallinity, uniform Pd dispersion, and superb scalability up to gram scale. Moreover, this versatile strategy can be extended to the synthesis of three Pd/COFs. Remarkably, the resulting Pd/DMTP-TPB showcases extraordinary activity (96−99% yield in 1 h at room temperature) and broad substrate scope (>10 functionalized biaryls) for the Suzuki−Miyaura coupling reaction of aryl bromides and arylboronic acids. Furthermore, the heterogeneity of Pd/DMTP-TPB is verified by recycling and leaching tests. The mechanochemical in situ encapsulation strategy disclosed herein paves a facile, rapid, scalable, and environmentally benign avenue to access metal/COF catalysts for efficient heterogeneous catalysis. 

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4. Bimetallic Nickel–Palladium Nanoparticles Supported on Multiwalled Carbon Nanotubes for Suzuki Cross-Coupling Reactions in Continuous Flow

   https://doi.org/10.1021/acs.iecr.4c02922  

   Wilson, Katherine A; Winkleman, Harlee B; Siamaki, Ali R (January 2025, Industrial & Engineering Chemistry Research)

   An efficient Suzuki cross-coupling reaction under continuous flow conditions was developed utilizing an immobilized solid supported catalyst consisting of bimetallic nickel–palladium nanoparticles (Ni–Pd/MWCNTs). In this process, the reactants can be continuously pumped into a catalyst bed at a high flow rate of 0.6 mL/min and the temperature of 130 °C while the Suzuki products are recovered in high steady-state yields for prolonged continuous processing. The catalyst was prepared by mechanical shaking of the appropriate nickel and palladium salts using ball-mill energy without the requirement of any solvent or reducing agent. This straightforward, facile, and simple method allows for bulk production of Ni–Pd/MWCNTs nanoparticles with a small particle size ideal for application in continuous flow cross-coupling catalysis. The as-prepared catalyst mostly contains nickel (7.9%) with a very small amount of palladium (0.81%) according to ICP-OES analysis. This remarkable immobilized catalyst can be used several times for different Suzuki reactions with a minimum loss of reactivity and no detectable leaching of the metal nanoparticles. Notably, by modifying the groups on both aryl halides and phenylboronic acids, the method provides access to a diverse array of the Suzuki products in flow with high steady-state yield, making it suitable for applications in industrial and pharmaceutical scales. Moreover, several spectroscopic techniques were employed to identify the structure and composition of the as-prepared Ni–Pd/MWCNTs nanoparticles before and after the reaction in flow such as transmission electron microscopy (TEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), thermogravimetric analysis (TGA), BET surface area (physisorption), and FTIR spectroscopy. 

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5. Programmable C−N Bond Formation through Radical‐Mediated Chemistry in Plasma‐Microdroplet Fusion

   https://doi.org/10.1002/anie.202413122  

   Grooms, Alexander J; Huttner, Robert T; Stockwell, Mackenzie; Tadese, Leah; Marcelo, Isabella M; Kass, Anthony; Badu‐Tawiah, Abraham K (November 2024, Angewandte Chemie International Edition)

   Non‐thermal plasma discharge produced in the wake of charged microdroplets is found to facilitate catalyst‐free radical mediated hydrazine cross‐coupling reactions without the use of external light source, heat, precious metal complex, or trapping agents. A plasma‐microdroplet fusion platform is utilized for introduction of hydrazine reagent that undergoes homolytic cleavage forming radical intermediate species. The non‐thermal plasma discharge that causes the cleavage originates from a chemically etched silica capillary. The coupling of the radical intermediates gives various products. Plasma‐microdroplet fusion occurs online in a programmable reaction platform allowing direct process optimization and product validation via mass spectrometry. The platform is applied herein with a variety of hydrazine substrates, enabling i) self‐coupling to form secondary amines with identical N‐substitutions, ii) cross‐coupling to afford secondary amine with different N‐substituents, iii) cross‐coupling followed by in situ dehydrogenation to give the corresponding aryl‐aldimines with two unique N‐substitutions, and iv) cascade heterocyclic carbazole derivatives formation. These unique reactions were made possible in the charged microdroplet environment through our ability to program conditions such as reagent concentration (i. e., flow rate), microdroplet reactivity (i. e., presence or absence of plasma), and reaction timescale (i. e., operational mode of the source). The selected program is implemented in a co‐axial spray format, which is found to be advantageous over the conventional one‐pot single emitter electrospray‐based microdroplet reactions. 

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