Construction 3D Printing (C3DP) with sulfur concrete holds great potential for sustainable construction on Earth and beyond. However, a key challenge is optimizing the thermal C3DP process to minimize layer deformations while enhancing interlayer adhesion for improved mechanical strength. To tackle this challenge, this paper presents a physics-based model of heat transfer within a 3D-printed sulfur concrete structure. Numerical implementations of the model are proposed for 3D and 2D structures in Cartesian coordinates. Upon calibration, the model estimates the spatiotemporal distribution of the temperature within the structure based on thermal properties, printing parameters, and environmental conditions. The model is calibrated using experimental data, where the effect of printing parameters is analyzed, and is then utilized to simulate multiple terrestrial and Martian construction scenarios. It identifies a range of printing speeds and interlayer delays that optimize extrudate properties, while also enabling automated control of the thermal C3DP process for optimal performance. 
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                            Energy-saving potential of 3D printed concrete building with integrated living wall
                        
                    
    
            Large-scale concrete 3D printing and digital construction has brought enormous potential to expand the design space of building components (e.g., building envelope) for the integration of multiple architectural functionalities including energy saving. In this research, a modular 3D printed vertical concrete green wall system – namely the 3D-VtGW, was developed. The 3D-VtGW envelope was assembled with prefabricated (3D printed) multifunctional wall modular elements, which serves as the enclosure of the building as well as the backbone for a green wall system to improve building’s energy efficiency. Using this design concept and large-scale concrete 3D printing, a prototype commercial building was built in Nanjing, China. To quantify the energy-saving potential of the 3D-VtGW system, a thermal network model was developed to simulate the thermal behavior of buildings with 3D-VtGW system and for thermal comfort analysis. Whole-building energy simulation was carried out using Chinese Standard Weather Data (CSWD) o Nanjing, China. The simulation results indicate that the building with 3D-VtGW exhibited prominent potential for energy saving and improved thermal comfort. The integrated greenery system in 3D-VtGW largely reduces wall exterior surface temperature and through-wall heat flux via the combined effects of plant shading, evapotranspiration, and heat storage from soil. This study presents the immense opportunities brought by digital fabrication and construction to extend the design space and function integration in buildings. 
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                            - Award ID(s):
- 1954517
- PAR ID:
- 10166328
- Date Published:
- Journal Name:
- Energy and buildings
- Volume:
- 222
- ISSN:
- 0378-7788
- Page Range / eLocation ID:
- 110110
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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