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Abstract Iron‐nitrogen‐carbon (Fe‐N‐C) single‐atom catalysts are promising sustainable alternatives to the costly and scarce platinum (Pt) to catalyze the oxygen reduction reactions (ORR) at the cathode of proton exchange membrane fuel cells (PEMFCs). However, Fe‐N‐C cathodes for PEMFC are made thicker than Pt/C ones, in order to compensate for the lower intrinsic ORR activity and site density of Fe‐N‐C materials. The thick electrodes are bound with mass transport issues that limit their performance at high current densities, especially in H2/air PEMFCs. Practical Fe‐N‐C electrodes must combine high intrinsic ORR activity, high site density, and fast mass transport. Herein, it has achieved an improved combination of these properties with a Fe‐N‐C catalyst prepared via a two‐step synthesis approach, constructing first a porous zinc‐nitrogen‐carbon (Zn‐N‐C) substrate, followed by transmetallating Zn by Fe via chemical vapor deposition. A cathode comprising this Fe‐N‐C catalyst has exhibited a maximum power density of 0.53 W cm−2in H2/air PEMFC at 80 °C. The improved power density is associated with the hierarchical porosity of the Zn‐N‐C substrate of this work, which is achieved by epitaxial growth of ZIF‐8 onto g‐C3N4, leading to a micro‐mesoporous substrate.
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Iron and nitrogen-doped double gyroid mesoporous carbons for oxygen reduction in acidic environments
Abstract Iron- and nitrogen-doped carbon (Fe-N-C) represents a promising class of alternative electrocatalysts to noble metals for the oxygen reduction reaction (ORR) in acidic environments. To make Fe-N-C active, one of the most critical parameters is microporosity, which must be controlled to maximize the active site density. However, the use of microporosity must be optimized for the requirement of high-flux mass transport. Here, we synthesized and demonstrated gyroidal mesoporous Fe-N-C with microporous pore walls as an avenue to combine a high active-site density with favorable mass transport at high flux. The gyroidal mesoporous Fe-N-C catalysts have competitive gravimetric and volumetric ORR activities, comparable to the ORR activity obtained in purely microporous configurations despite having mesoporous features. Our result suggests that the ORR activity of microporous Fe-N-C electrocatalysts can be combined with mesoporosity through the use of mesoporous Fe-N-C with microporous pore walls. We further investigate effects of the nitrogen incorporation method on mesoporous N-doped carbon electrocatalysts. We find that despite having ∼2 × higher N concentration, nitrogen incorporationviaNH3yields similar ORR activity to incorporationviaa chemical additive, a finding we attribute to the role of pyridinic and quaternary N in the ORR.
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- Award ID(s):
- 1665305
- PAR ID:
- 10201550
- Publisher / Repository:
- IOP Publishing
- Date Published:
- Journal Name:
- Journal of Physics: Energy
- Volume:
- 3
- Issue:
- 1
- ISSN:
- 2515-7655
- Page Range / eLocation ID:
- Article No. 015001
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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