Abstract Membranes serve as important components for modern manufacturing and purification processes but are conventionally associated with excessive solvent usage. Here, for the first time, a procedure for fabricating large area polysulfone membranes is demonstrated via the combination of direct ink writing (DIW) with non-solvent induced phase inversion (NIPS). The superior control and precision of this process allows for complete utilization of the polymer dope solution during membrane fabrication, thus enabling a significant reduction in material usage. Compared to doctor blade fabrication, a 63% reduction in dope solution volume was achieved using the DIW technique for fabricating similarly sized membranes. Cross flow filtration analysis revealed that, independent of the manufacturing method (DIWvs.doctor blade), the membranes exhibited near identical separation properties. The separation properties were assessed in terms of bovine serum albumin (BSA) rejection and permeances (pressure normalized flux) of pure water and BSA solution. This new manufacturing strategy allows for the reduction of material and solvent usage while providing a large toolkit of tunable parameters which can aid in advancing membrane technology.
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Emerging investigator series: 3D printed graphene-biopolymer aerogels for water contaminant removal: a proof of concept
Graphene-based 3D macroscopic aerogels with their hierarchical porous structures and mechanical strength have been widely explored for removing contaminants from water. However, their large-scale manufacturing and application in various water treatment processes are limited by their scalability. In this study, we report a proof-of-concept direct ink writing (DIW) 3D printing technique and subsequent freeze-drying to prepare graphene-biopolymer aerogels for water treatment. To provide appropriate rheology for DIW printability, two bio-inspired polymers, polydopamine (PDA) and bovine serum albumin (BSA), were added to the graphene-based ink. The biopolymers also contributed to the contaminant removal capacity of the resultant graphene-polydopamine-bovine serum albumin (G-PDA-BSA) aerogel. The physicochemical properties of the aerogel were thoroughly characterized from the nano- to macroscale. The 3D printed aerogel exhibited excellent water contaminant removal performance for heavy metals (Cr( vi ), Pb( ii )), organic dyes (cationic methylene blue and anionic Evans blue), and organic solvents ( n -hexane, n -heptane, and toluene) in batch adsorption studies. The electrostatic interaction dominated the removal of heavy metals and dyes while the hydrophobic interaction dominated the removal of organic solvents from water. Moreover, the aerogel showed superb regeneration and reuse potential. The aerogel removed 100% organic solvents over 10 cycles of regeneration and reuse; additionally, the removal efficiencies for methylene blue decreased by 2–20% after the third cycle. The fit-for-design 3D printed aerogel was also effectively used as a bottle-cap flow-through filter for dye removal. The potential and vision of the 3D printing approach for graphene-based water treatment presented here can be extended to other functional nanomaterials, can enable shape-specific applications of fit-for-purpose adsorbents/reactors and point-of-use filters, and can materialize the large-scale manufacturing of nano-enabled water treatment devices and technologies.
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- Award ID(s):
- 1846863
- PAR ID:
- 10212238
- Date Published:
- Journal Name:
- Environmental Science: Nano
- ISSN:
- 2051-8153
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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