skip to main content


Title: High Force Density Gripping with UV Activation and Sacrificial Adhesion
This paper presents a novel physical gripping framework intended for controlled, high force density attachment on a range of surfaces. Our framework utilizes a light-activated chemical adhesive to attach to surfaces. The cured adhesive is part of a "sacrificial layer," which is shed when the gripper separates from the surface. In order to control adhesive behavior we utilize ultraviolet (UV) light sensitive acrylics which are capable of rapid curing when activated with 380nm light. Once cured, zero input power is needed to hold load. Thin plastic parts can be used as the sacrificial layers, and these can be released using an electric motor. This new gripping framework including the curing load capacity, adhesive deposition, and sacrificial methods are described in detail. Two proof-of concept prototypes are designed, built, and tested. The experimental results illustrate the response time (15-75s depending on load), high holding force-to-weight ratio (10-30), and robustness to material type. Additionally, two drawbacks of this design are discussed: corruption of the gripped surface and a limited number of layers.  more » « less
Award ID(s):
1757401
NSF-PAR ID:
10222440
Author(s) / Creator(s):
; ; ; ;
Date Published:
Journal Name:
Proceedings of the 2020 IEEE Interantional Conference on Robotics and Automation
Page Range / eLocation ID:
836 to 842
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Lightweight cement-based composites with high specific strength and low thermal conductivity are highly sought in the energy and construction industries. These characteristics are important in designing cement liners for high-temperature, high-pressure (HTHP) wells, in addition to those operating in permafrost. Similar attributes are also desirable in designing cementitious composites for energy efficient building envelopes. This work reports the results of an experimental campaign focused on engineering lightweight cementitious composites with hollow glass microspheres. It is demonstrated that the chemical stability of microspheres at HTHP conditions can be directly controlled by modulating the specific surface area and dissolution rate constant of supplementary siliceous additives. In addition to the stabilizing effect, such additives lead to the pore structure refinement and the enhancement of interfacial transition zone (ITZ). Introduced lightweight composites are capable of delivering significant load bearing capacity when normally cured, which is greatly increased by hydrothermal curing. Such high specific strength composites possess thermal conductivity below 0.3 W/mK at the oven dry density <1000 kg/m3 and cement dosage <400 kg/m3. This class of cementitious composites bears potential to enhance zonal insulation and well integrity, as well as increasing energy efficiency of building envelopes. 
    more » « less
  2. Adhesively bonded joints contain stress concentrations at geometric and material discontinuities within the joint, causing the joint to be inefficient. This study investigates a method to grade the material properties of an adhesive across the bondline to have a soft, flexible adhesive near the stress concentration and a stiff, strong adhesive elsewhere. Theoretical studies and a few experiemental studies have shown an that the load is distributed more evenly along the joint and strength is increased. Adhesive gradation is achieved through a secondary crosslinking system in the adhesive which is activated via radiation. After an adhesive is initially cured, the joint can be exposed to varying levels of radiation to grade the properties. Initial results demonstrate the ability to grade stiffness using radiation shielding, and final results will demonstrate the application in an adhesively bonded joint. 
    more » « less
  3. Ozden, O. (Ed.)
    Adhesively bonded composite joints can help reduce weight in structures and avoid material damage from fastener holes, but stress concentrations formed at the edges of the adhesive bond line are a main cause of failure. Stress concentrations within the adhesive can be reduced by lowering the stiffness at these edges and increasing the stiffness in the center of the joint. This may be achieved using a dual-cure adhesive system, where conventional curing is first used to bond a lap joint, after which high energy radiation is applied to the joint to induce additional crosslinking in specific regions. Anhydride-cured epoxy resins have been formulated to include a radiation sensitizer enabling the desired cure behavior. Tensile testing was performed on cured systems containing varying levels of radiation sensitizer in order to evaluate its effects on young’s modulus as a function of radiation dose. 
    more » « less
  4. The rising global trend to reduce dependence on fossil fuels has provided significant motivation toward the development of alternative energy conversion methods and new technologies to improve their efficiency. Recently, oscillating energy harvesters have shown promise as highly efficient and scalable turbines, which can be implemented in areas where traditional energy extraction and conversion are either unfeasible or cost prohibitive. Although such devices are quickly gaining popularity, there remain a number of hurdles in the understanding of their underlying fluid dynamics phenomena. The ability to achieve high efficiency power output from oscillating airfoil energy harvesters requires exploitation of the complexities of the event of dynamic stall. During dynamic stall, the oncoming flow separates at the leading edge of the airfoil to form leading ledge vortex (LEV) structures. While it is well known that LEVs play a significant role in aerodynamic force generation in unsteady animal flight (e.g. insects and birds), there is still a need to further understand their spatiotemporal evolution in order to design more effective energy harvesting enhancement mechanisms. In this work, we conduct extensive experimental investigations to shed-light on the flow physics of a heaving and pitching airfoil energy harvester operating at reduced frequencies of k = fc=U1 = 0.06-0.18, pitching amplitude of 0 = 75 and heaving amplitude of h0 = 0:6c. The experimental work involves the use of two-component particle image velocimetry (PIV) measurements conducted in a wind tunnel facility at Oregon State University. Velocity fields obtained from the PIV measurements are analyzed qualitatively and quantitatively to provide a description of the dynamics of LEVs and other flow structures that may be present during dynamic stall. Due to the difficulties of accurately measuring aerodynamic forces in highly unsteady flows in wind tunnels, a reduced-order model based on the vortex-impulse theory is proposed for estimating the aerodynamic loadings and power output using flow field data. The reduced-order model is shown to be dominated by two terms that have a clear physical interpretation: (i) the time rate of change of the impulse of vortical structures and (ii) the Kutta-Joukowski force which indirectly represents the history effect of vortex shedding in the far wake. Furthermore, the effects of a bio-inspired flow control mechanism based on deforming airfoil surfaces on the flow dynamics and energy harvesting performance are investigated. The results show that the aerodynamic loadings, and hence power output, are highly dependent on the formation, growth rate, trajectory and detachment of the LEV. It is shown that the energy harvesting efficiency increases with increasing reduced frequency, peaking at 25% when k = 0.14, agreeing very well with published numerical results. At this optimal reduced frequency, the time scales of the LEV evolution and airfoil kinematics are matched, resulting in highly correlated aerodynamic load generation and airfoil motion. When operating at k > 0:14, it is shown that the aerodynamic moment and airfoil pitching motion become negatively correlated and as a result, the energy harvesting performance is deteriorated. Furthermore, by using a deforming airfoil surface at the leading and trailing edges, the peak energy harvesting efficiency is shown to increase by approximately 17% and 25% relative to the rigid airfoil, respectively. The performance enhancement is associated with enhanced aerodynamic forces for both the deforming leading and trailing edges. In addition, The deforming trailing edge airfoil is shown to enhance the correlation between the aerodynamic moment and pitching motion at higher reduced frequencies, resulting in a peak efficiency at k = 0:18 as opposed to k = 0:14 for the rigid airfoil. 
    more » « less
  5. Heterogeneous bonding between metals and ceramics is of significant relevance to a wide range of applications in the fields of industry, defense, and aerospace. Metal/ceramic bonding can be used in various specific part applications such as vacuum tubes, automotive use of ceramic rotors, and rocket igniter bodies. However, the bonding of ceramic to metal has been challenging mainly due to (1) the low wettability of ceramics, on which the adhesion of molten adhesive bonders is limited and (2) the large difference between the coefficients of thermal expansion (CTE) of the two dissimilar bonded materials, which develops significant mechanical stresses at the interface and potentially leads to mechanical failures. Vapor-phase deposition is a widely used thin film processing technique in both academic research laboratories and manufacturing industries. Since vapor phase coatings do not require wettability or hydrophobicity, a uniform and strongly adherent layer is deposited over virtually any substrate, including ceramics. In this presentation, we report on the effect of vapor phase-deposited interfacial metal layers on the mechanical properties of bonding between stainless steel and Zerodur (lithium aluminosilicate-based glass ceramic). Direct-current magnetron sputtering was utilized to deposit various thin interfacial layers containing Ti, Cu, or Sn. In addition, to minimize the unfavorable stress at the bonded interface due to the large CTE difference, a low temperature allow solder, that can be chemically and mechanically activated at temperatures of approximately 200 °C, was used. The solder is made from a composite of Ti-Sn-Ce-In. A custom-built fixture and universal testing machine were used to evaluate the bonding strength in shear, which was monitored in-situ with LabView throughout the measurement. The shear strength of the bonding between stainless steel and Zerodur was systematically characterized as a function of interfacial metal and metal processing temperature during sputter depositions. Maximum shear strength of the bonding of 4.36 MPa was obtained with Cu interfacial layers, compared to 3.53 MPa from Sn and 3.42 MPa from Ti adhesion promoting layers. These bonding strengths are significantly higher than those (~0.05 MPa) of contacts without interfacial reactive thin metals. The fracture surface microstructures are presented as well. It was found that the point of failure, when Cu interfacial layers were used, was between the coated Cu film and alloy bonder. This varied from the Sn and Ti interfacial layers where the main point of failure was between the interfacial film and Zerodur interface. The findings of the effect of thin adhesion promoting metal layers and failure behaviors may be of importance to some metal/ceramic heterogeneous bonding studies that require high bonding strength and low residual stresses at the bonding interface. The authors gratefully acknowledge the financial support of the Improvement of Measurement Standards and Technology for Mechanical Metrology (Grant No. 20011028) by KRISS. 
    more » « less