Methane over‐oxidation by copper‐exchanged zeolites prevents realization of high‐yield catalytic conversion. However, there has been little description of the mechanism for methane over‐oxidation at the copper active sites of these zeolites. Using density functional theory (DFT) computations, we reported that tricopper [Cu3O3]2+active sites can over‐oxidize methane. However, the role of [Cu3O3]2+sites in methane‐to‐methanol conversion remains under debate. Here, we examine methane over‐oxidation by dicopper [Cu2O]2+and [Cu2O2]2+sites using DFT in zeolite mordenite (MOR). For [Cu2O2]2+, we considered the μ‐(η2:η2) peroxo‐, and bis(μ‐oxo) motifs. These sites were considered in the eight‐membered (8MR) ring of MOR. μ‐(η2:η2) peroxo sites are unstable relative to the bis(μ‐oxo) motif with a small interconversion barrier. Unlike [Cu2O]2+which is active for methane C−H activation, [Cu2O2]2+has a very large methane C−H activation barrier in the 8MR. Stabilization of methanol and methyl at unreacted dicopper sites however leads to over‐oxidation via sequential hydrogen atom abstraction steps. For methanol, these are initiated by abstraction of the CH3group, followed by OH and can proceed near 200 °C. Thus, for [Cu2O]2+and [Cu2O2]2+species, over‐oxidation is an inter‐site process. We discuss the implications of these findings for methanol selectivity, especially in comparison to the intra‐site process for [Cu3O3]2+sites and the role of Brønsted acid sites.
Copper‐exchanged zeolites are useful for stepwise conversion of methane to methanol at moderate temperatures. This process also generates some over‐oxidation products like CO and CO2. However, mechanistic pathways for methane over‐oxidation by copper‐oxo active sites in these zeolites have not been previously described. Adequate understanding of methane over‐oxidation is useful for developing systems with higher methanol yields and selectivities. Here, we use density functional theory (DFT) to examine methane over‐oxidation by [Cu3O3]2+active sites in zeolite mordenite MOR. The methyl group formed after activation of a methane C−H bond can be stabilized at a μ‐oxo atom of the active site. This μ‐(O−CH3) intermediate can undergo sequential hydrogen atom abstractions till eventual formation of a copper‐monocarbonyl species. Adsorbed formaldehyde, water and formates are also formed during this process. The overall mechanistic path is exothermic, and all intermediate steps are facile at 200 °C. Release of CO from the copper‐monocarbonyl costs only 3.4 kcal/mol. Thus, for high methanol selectivities, the methyl group from the first hydrogen atom abstraction step
- Award ID(s):
- 1800387
- NSF-PAR ID:
- 10224064
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- ChemPhysChem
- Volume:
- 22
- Issue:
- 11
- ISSN:
- 1439-4235
- Page Range / eLocation ID:
- p. 1101-1109
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Methane‐to‐methanol conversion (MMC) can be facilitated with high methanol selectivities by copper‐exchanged zeolites. There are however two open questions regarding the use of these zeolites to facilitate the MMC process. The first concerns the possibility of operating the three cycles in the stepwise MMC process by these zeolites in an isothermal fashion. The second concerns the possibility of improving the methanol yields by systematic substitution of some copper centers in these active sites with other earth‐abundant transition metals. Quantum‐mechanical computations can be used to compare methane activation by copper oxide species and analogous mixed‐metal systems. To carry out such screening, it is important that we use theoretical methods that are accurate and computationally affordable for describing the properties of the hetero‐metallic catalytic species. We have examined the performance of 47 exchange‐correlation density functionals for predicting the relative spin‐state energies and chemical reactivities of six hetero‐metallic [M‐O‐Cu]2+and [M‐O2‐Cu]2+, (where MCo, Fe, and Ni), species by comparison with coupled cluster theory including iterative single, double excitations as well as perturbative treatment of triple excitations, CCSD(T). We also performed multireference calculations on some of these systems. We considered two types of reactions (hydrogen addition and oxygen addition) that are relevant to MMC. We recommend the use of τ‐HCTH and OLYP to determine the spin‐state energy splittings in the hetero‐metallic motifs. ωB97, ωB97X, ωB97X‐D3, and MN15 performed best for predicting the energies of the hydrogen and oxygen addition reactions. In contrast, local, and semilocal functionals do poorly for chemical reactivity. Using [Fe‐O‐Cu]2+as a test, we see that the nonlocal functionals perform well for the methane CH activation barrier. In contrast, the semilocal functionals perform rather poorly. © 2018 Wiley Periodicals, Inc.
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