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Abstract The United States produces more than 10 million tons of waste oils and fats each year. This paper aims to establish a new biomanufacturing platform that converts waste oils or fats into a series of value‐added products. Our research employs the oleaginous yeastYarrowia lipolyticaas a case study for citric acid (CA) production from waste oils. First, we conducted the computational fluid dynamics (CFD) simulation of the bioreactor system and identified that the extracellular mixing and mass transfer is the first limiting factor of an oil fermentation process due to the insolubility of oil in water. Based on the CFD simulation results, the bioreactor design and operating conditions were optimized and successfully enhanced oil uptake and bioconversion in fed‐batch fermentation experiments. After that, we investigated the impacts of cell morphology on oil uptake, intracellular lipid accumulation, and CA formation by overexpressing and deleting theMHY1gene in the wild typeY. lipolyticaATCC20362. Fairly good linear correlations (R2 > 0.82) were achieved between cell morphology and productivities of biomass, lipid, and CA. Finally, fermentation kinetics with both glucose and oil substrates were compared and the oil fermentation process was carefully evaluated. Our study suggests that waste oils or fats can be economical feedstocks for biomanufacturing of many high‐value products.
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Thermal Transformation of Palm Waste to High-Quality Hydrocarbon Fuel
Empty fruit bunches (EFB) are waste products in the palm oil industry. Upon pressing of EFB, a liquor is produced which contains low grade fats, oils, and greases (FOG). These are the least valuable products of palm oil production, and are often discarded as waste. It is shown here that the EFB pressed liquor can be thermally transformed at or below 350 °C to produce a series of hydrocarbons in the range of kerosene and diesel fuel. This is distinctly different from other studies of biofuels from palm oil, which were based entirely on biodiesel (fatty acid methyl ester (FAME)) and biogas production. Furthermore, this transformation takes place without addition of an external catalyst, as was shown by comparison to reactions with the potential Lewis acid catalysts, ferric sulfate, and molecular sieves. The product distribution is similar to that obtained from brown grease, another waste FOG stream obtained from the sewage treatment industry, although the products from palm oil waste are less sensitive to reaction conditions.
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- Award ID(s):
- 1802524
- PAR ID:
- 10276633
- Date Published:
- Journal Name:
- Fuels
- Volume:
- 1
- Issue:
- 1
- ISSN:
- 2673-3994
- Page Range / eLocation ID:
- 2 to 14
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.3390/fuels1010002
