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We consider a free-surface thin film placed on a thermally conductive substrate and exposed to an external heat source in a set-up where the heat absorption depends on the local film thickness. Our focus is on modelling film evolution while the film is molten. The evolution of the film modifies local heat flow, which in turn may influence the film surface evolution through thermal variation of the film's material properties. Thermal conductivity of the substrate plays an important role in determining the heat flow and the temperature field in the evolving film and in the substrate itself. In order to reach a tractable formulation, we use asymptotic analysis to develop a novel thermal model that is accurate, computationally efficient, and that accounts for the heat flow in both the in-plane and out-of-plane directions. We apply this model to metal films of nanoscale thickness exposed to heating and melting by laser pulses, a set-up commonly used for self and directed assembly of various metal geometries via dewetting while the films are in the liquid phase. We find that thermal effects play an important role, and in particular that the inclusion of temperature dependence in the metal viscosity modifies the time scale of the evolution significantly. On the other hand, in the considered set-up the Marangoni (thermocapillary) effect turns out to be insignificant.
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Liquid-State Dewetting of Pulsed-Laser-Heated Nanoscale Metal Films and Other Geometries
Metal films of nanoscale thickness, deposited on substrates and exposed to laser heating, provide systems that involve several interesting multiphysics effects. In addition to fluid mechanical aspects associated with a free boundary setup, other relevant physical effects include phase change, thermal flow, and liquid–solid interactions. Such films are challenging to model, in particular because inertial effects may be relevant, and large contact angles require care when considering the long-wave formulation. Applications of nanoscale metal films are numerous, and the materials science community is actively pursuing more complex setups involving templated films and substrates, bimetallic films and alloys, and a variety of elemental film geometries. The goal of this review is to discuss our current understanding of thin metal film systems, while also providing an overview of the challenges in this research area, which stands at the intersection of fluid mechanics, materials science, and thermal physics.
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- Award ID(s):
- 1815613
- PAR ID:
- 10287156
- Date Published:
- Journal Name:
- Annual Review of Fluid Mechanics
- Volume:
- 52
- Issue:
- 1
- ISSN:
- 0066-4189
- Page Range / eLocation ID:
- 235 to 262
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1146/annurev-fluid-010719-060340
