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Applications of silicon as a high-performance anode material has been impeded by its low intrinsic conductivity and huge volume expansion (> 300%) during lithiation. To address these problems, nano-Si particles along with conductive coatings and engineered voids are often employed, but this results in high cost anodes. Here, we report a scalable synthesis method that can realize high specific capacity (~800 mAh g-1), ultrafast charge/discharge (at 8 A g-1 Si) and high initial Coulombic efficiency (~90%) with long cycle life (1000 cycles) at the same time. To achieve 1000 cycle stability, micron-sized Si particles are subjected to high-energy ball milling to create nanostructured Si building blocks with nano-channel shaped voids encapsulated inside a nitrogen (N)-doped carbon shell (termed as Si micro-reactor). The nano-channel voids inside a Si micro-reactor not only offer the space to accommodate the volume expansion of Si, but also provide fast pathways for Li ion diffusion into the center of the nanostructured Si core and thus ultrafast charge/discharge capability. The porous N-doped carbon shell helps to improve the conductivity while allowing fast Li ion transport and confining the volume expansion within the Si micro-reactor. Submicron-sized Si micro-reactors with limited specific surface area (35 m2 g-1) afford sufficient electrode/electrolyte interfacial area for fast lithiation/delithiation, leading to the specific capacity ranging from ~800 to 420 mAh g-1 under ultrafast charging conditions (8 A g-1), but not too much interfacial area for surface side reactions and thus high initial coulombic efficiency (~90%). Since Si micro-reactors with superior electrochemical properties are synthesized via an industrially scalable and eco-friendly method, they have the potential for practical applications in the future.
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Investigation towards Scalable Processing of Silicon-Graphite Nanocomposite Anodes with Good Cycle Stability and Specific Capacity
Silicon/graphite (Si/Gr) nanocomposites with controlled void spaces and encapsulated by a carbon shell (Si/Gr@void@C) are synthesized by utilizing high-energy ball milling to reduce micron-sized particles to nanoscale, followed by carbonization of polydopamine (PODA) to form a carbon shell, and finally partial etching of the nanostructured Si core by NaOH solution at elevated temperatures. In particular, the effects of ball milling time and NaOH etching temperature on the electrochemical properties of Si/Gr@void@C are investigated. Increasing the ball milling time results in the improved specific capacity of Si-based anodes. Carbon coating further enhances the specific capacity and capacity retention over charge/discharge cycles. The best cycle stability is achieved after partial etching of the Si core inside Si/Gr@void@C particles at either 70 or 80 C, leading to little or no capacity decay over 130 cycles. However, it is found that both carbon coating and NaOH etching processes cause some surface oxidation of the nanostructured Si particles derived from high-energy ball milling. The surface oxidation of the nanostructured Si results in decreases in specific capacity and should be minimized in future studies. The mechanistic understanding developed in this study paves the way to further improve the electrochemical performance of Si/Gr@void@C nanocomposites in future.
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- Award ID(s):
- 1660572
- PAR ID:
- 10311452
- Date Published:
- Journal Name:
- Nano materials science
- Volume:
- 2
- ISSN:
- 2096-6482
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1016/j.nanoms.2019.11.004
