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   Li, Xuxiao; Guo, Qilin; Chen, Lianyi; Tan, Wenda (November 2021, International Journal of Machine Tools and Manufacture)

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2. Discrete-Element Simulation of Powder Spreading Process in Binder Jetting, and the Effects of Powder Size

   https://doi.org/10.1115/MSEC2021-63351  

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   Binder Jetting has gained particular interest amongst Additive Manufacturing (AM) techniques because of its wide range of applications, broader feasible material systems, and absence of rapid melting-solidification issues present in other AM processes. Understanding and optimizing printing parameters during the powder spreading process is essential to improve the quality of the final part. In this study, a Discrete Element Method (DEM) simulation is employed to evaluate the powder packing density, flowability, and porosity during powder spreading process utilizing three different powder groups. Two groups are formed with monoidal size distributions (75–84 μm and 100–109 μm), and the third one consisting of a bimodal distribution (50 μm + 100 μm). A thorough investigation into the effects of powder size distribution during the powder spreading step in a binder jetting process is conducted using ceramic foundry sand. It was observed that coarser particles result in higher flowability (62% decrease in repose angle) than finer ones due to the cohesion effect present in the latter. A bimodal size distribution yields the highest packing density (8% increase) and lowest porosity (∼12% reduction) in the powder bed, as the finer particles fill in the voids created between the coarser ones. Findings from this study are directly applicable to binder-jetting AM process, and also offer new insights for AM powder manufacturers. 

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3. Advancing laser powder bed fusion with non-spherical powder: Powder-process-structure-property relationships through experimental and analytical studies of fatigue performance

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4. Experimental Spectroscopic Data of SnO2 Films and Powder

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   Powders and films composed of tin dioxide (SnO2) are promising candidates for a variety of high-impact applications, and despite the material’s prevalence in such studies, it remains of high importance that commercially available materials meet the quality demands of the industries that these materials would most benefit. Imaging techniques, such as scanning electron microscopy (SEM), atomic force microscopy (AFM), were used in conjunction with Raman spectroscopy and X-ray photoelectron spectroscopy (XPS) to assess the quality of a variety of samples, such as powder and thin film on quartz with thicknesses of 41 nm, 78 nm, 97 nm, 373 nm, and 908 nm. In this study, the dependencies of the corresponding Raman, XPS, and SEM analysis results on properties of the samples, like the thickness and form (powder versus film) are determined. The outcomes achieved can be regarded as a guide for performing quality checks of such products, and as reference to evaluate commercially available samples. 

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5. Vapor-induced flow and its impact on powder entrainment in laser powder bed fusion

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