Abstract Aerosol jet printing (AJP) is a direct-write additive manufacturing technique, which has emerged as a high-resolution method for the fabrication of a broad spectrum of electronic devices. Despite the advantages and critical applications of AJP in the printed-electronics industry, AJP process is intrinsically unstable, complex, and prone to unexpected gradual drifts, which adversely affect the morphology and consequently the functional performance of a printed electronic device. Therefore, in situ process monitoring and control in AJP is an inevitable need. In this respect, in addition to experimental characterization of the AJP process, physical models would be required to explain the underlying aerodynamic phenomena in AJP. The goal of this research work is to establish a physics-based computational platform for prediction of aerosol flow regimes and ultimately, physics-driven control of the AJP process. In pursuit of this goal, the objective is to forward a three-dimensional (3D) compressible, turbulent, multiphase computational fluid dynamics (CFD) model to investigate the aerodynamics behind: (i) aerosol generation, (ii) aerosol transport, and (iii) aerosol deposition on a moving free surface in the AJP process. The complex geometries of the deposition head as well as the pneumatic atomizer were modeled in the ansys-fluent environment, based on patented designsmore »
Investigation of Tire Rotating Modeling Techniques Using Computational Fluid Dynamics
Abstract Fuel efficiency becomes very important for new vehicles. Therefore, improving the aerodynamics of tires has started to receive increasing interest. While the experimental approaches are time-consuming and costly, numerical methods have been employed to investigate the air flow around tires. Rotating boundary and contact patch are important challenges in the modeling of tire aerodynamics. Therefore, majority of the current modeling approaches are simplified by neglecting the tire deformation and contact patch. In this study, a baseline computational fluid dynamics (CFD) model is created for a tire with contact patch. To generate mesh efficiently, a hybrid mesh, which combines hex elements and polyhedral elements, is used. Then, three modeling approaches (rotating wall, multiple reference frame, and sliding mesh) are compared for the modeling of tire rotation. Additionally, three different tire designs are investigated, including smooth tire, grooved tire, and grooved tire with open rim. The predicted results of the baseline model agree well with the measured data. Additionally, the hybrid mesh shows to be efficient and to generate accurate results. The CFD model tends to overpredict the drag of a rotating tire with contact patch. Sliding mesh approach generated more accurate predictions than the rotating wall and multiple reference frame more »
- Award ID(s):
- 1650423
- Publication Date:
- NSF-PAR ID:
- 10318694
- Journal Name:
- Journal of Fluids Engineering
- Volume:
- 143
- Issue:
- 11
- ISSN:
- 0098-2202
- Sponsoring Org:
- National Science Foundation
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